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Page Title: Forklift Safety
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SUMMARY

Individuals in the Navy should have already passed these  tests.  Completing  a  training  program  for familiarization,  safety,  and  operation  is  also  required before  receiving  an  operator’s  permit. Forklift  Safety The following safety rules are applicable to forklift truck  operations: l l l l l l l l l l l l Forklift  truck  operators  must  slow  down  at  cross aisles  and  passageways. When entering or leaving a building, the operator must come to a complete stop at the entrance, sound the horn, and proceed only when the way is clear. Under all conditions, the forklift truck must be operated at a speed that will permit it to be brought to a stop in a safe manner. When traveling, the forks must be raised not more  than  4  inches  above  the  deck.  When parked, the forks must be lowered to rest on the deck. Forklift trucks must not be used to bump or push the stacks to straighten them out. The maximum load capacity of the forklift truck must not be exceeded. Drive   the   forklift   truck   forward   when transporting a load up ramps and backward when transporting a load down ramps. The mast of the forklift  truck  must  be  tilted  backward  when transporting a load. Use  a  safety  pallet  when  lifting  of  personnel  is authorized. Personnel are not allowed to ride on the forks. When parking, the operator must ensure parking brakes are set and the forklift truck will not move. The  operators  must  not  cut  corners  when traveling.  This  practice  may  result  in  upset loads, damaged goods, or injury to personnel. When using a bridge plate, it must be secured in position to prevent slipping, and strong enough to support the weight of the forklift truck and load. l l Operators must not attempt to repair forklift trucks. The supervisor must be notified to get a qualified person to repair the vehicle. Forklift trucks must be equipped with overhead guards, and operators must wear hard hats. Fundamental  Operational  Instructions The trainee should learn the different controls, preventive  maintenance,  warehousing  procedures, stacking methods, and safety rules pertaining to forklift trucks. Before using the MHE, the trainee should be instructed  to  check  the  following: l l l l l l Fuel Water or coolant Oil  level Tires (pressure and excessive wear) Fire  extinguisher  (if  installed) Forks  (to  ensure  they  are  secured) After mounting the forklift truck, have the trainee check  the  following: l l l Horn Brakes (both parking and foot) Position of gear shift lever (should be in neutral) After  successfully  completing  the  fundamental operating   instructions,   the   instructor   should demonstrate the proper operation of the MHE. The instructor should show the trainee how to drive the MHE to go forward and backward. The trainee should be cautioned against driving with the foot resting on the clutch  pedal. “Riding  the  clutch”  results  in  loss  of tension in the clutch springs, allowing the clutch to slip, thereby causing excessive wear. The instructor must explain to the trainee that the forks should be raised high enough for safe clearance, yet low enough to permit a clear view ahead when traveling with or without a load. If  the  load  obstructs  the  operator’s  forward  view,  the operator should drive the MHE in reverse. After completing the instructions above, the trainee may be allowed to practice driving. The trainee should drive the MHE forward and backward. Next, let the trainee drive in circles and figure eights using reduced speed. After  completing  the  basic  maneuvers,  the instructor may let the trainee drive through an obstacle 2-28

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