TM-5-3895-373-34 Paving Machine Bituminous Material Crawler Mounted Diesel Engine Driven Manual

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CHAPTER 1 INTRODUCTION - TM-5-3895-373-34_8
Nomenclature Cross-Reference List
SECTION II. EQUIPMENT DESCRIPTION AND DATA
1.11 DIESEL ENGINE.
1.12 PUMP DRIVE GEARBOX
1.13 HYDRAULIC PROPULSION PUMPS
1.15 AUGER/CONVEYOR MOTOR.
1.16 SCREED VIBRATION MOTORS.
1.17 HYDRAULIC PROPULSION MOTOR.
1.19 STACK VALVE.
1.20 RELIEF VALVES
1.21 50/50 FLOW DIVIDER
1.22 CONTROL HANDLES
1.24 RADIATOR ASSEMBLY
1.25 TRACK SUSPENSION ASSEMBLY
1.26 FRAME COMPONENTS
1.27 AUGER/CONVEYOR ASSEMBLIES
1.27.1 Conveyor Assembly.
1.27.2 Auqer    Assembly.
b. Two    Foot    Auger    and    Fender Extension
1.28 MAIN SCREED COMPONENTS
a. Screed    Tow    Point
FUEL INJECTORS
MAIN SCREED VIBRATION MOTOR
2.1 GENERAL MAINTENANCE PROCEDURES
SECTION I. REPAIR PARTS; TOOLS; SPECIAL TOOLS; TEST, MEASUREMENT AND DIAGNOSTIC EQUIPMENT (TMDE); AND SUPPORT EQUIPMENT
SECTION II. TROUBLESHOOTING
2.5.1 Malfunction Symptom Index
1. ENGINE FAILS TO START OR FAILS TO START EASILY
Table 2-1. Engine Troubleshooting - Continued. - TM-5-3895-373-34_37
1. ENGINE FAILS TO START OR FAILS TO START EASILY Continued
Table 2-1. Engine Troubleshooting - Continued - TM-5-3895-373-34_39
Table 2-1. Engine Troubleshooting - Continued - TM-5-3895-373-34_40
Table 2-1. Engine Troubleshooting - Continued. - TM-5-3895-373-34_41
Table 2-1. Engine Troubleshooting - Continued - TM-5-3895-373-34_42
Table 2-1. Engine Troubleshooting - Continued. - TM-5-3895-373-34_43
5. HIGH OIL PRESSURE
Table 2-1. Engine Troubleshooting - Continued - TM-5-3895-373-34_45
Table 2-1. Engine Troubleshooting - Continued. - TM-5-3895-373-34_46
Table 2-1. Engine Troubleshooting - Continued. - TM-5-3895-373-34_47
9. POOR COMPRESSION
Table 2-2. Track Tension Troubleshooting.
Table 2-2. Track Tension Troubleshooting - Continued - TM-5-3895-373-34_50
Table 2-2. Track Tension Troubleshooting - Continued - TM-5-3895-373-34_51
3. AUXILIARY HYDRAULIC SUPPLY TO VIBRATION AND CYLINDER CIRCUITS FAULTY
Table 2-3. Propulsion System Troubleshooting
Table 2-3. Propulsion System Troubleshooting - Continued - TM-5-3895-373-34_54
Table 2-3. Propulsion System Troubleshooting - Continued - TM-5-3895-373-34_55
Table 2-3. Propulsion System Troubleshooting - Continued - TM-5-3895-373-34_56
Table 2-3. Propulsion System Troubleshooting - Continued - TM-5-3895-373-34_57
Table 2-3. Propulsion System Troubleshooting - Continued - TM-5-3895-373-34_58
Table 2-3. Propulsion System Troubleshooting - Continued. - TM-5-3895-373-34_59
Table 2-3. Propulsion System Troubleshooting - Continued. - TM-5-3895-373-34_60
Table 2-3. Propulsion System Troubleshooting - Continued - TM-5-3895-373-34_61
4. MISTRACKING
5. NO HYDRAULIC FUNCTIONS
Table 2-4. Tow Point Lift System Troubleshooting
2. ONE TOW POINT CYLINDER FAILS TO OPERATE
Table 2-4. Tow Point Lift System Troubleshooting - Continued
Table 2-5. Screed Lift System Troubleshooting
Table 2-5. Screed Lift System Troubleshooting - Continued - TM-5-3895-373-34_68
2. SCREED FAILS TO LOWER
Table 2-5. Screed Lift System Troubleshooting - Continued - TM-5-3895-373-34_70
2.11 HOPPER LIFT SYSTEM
1. HOPPER FAILS TO OPERATE
Table 2-6. Hopper Lift System Troubleshooting - Continued - TM-5-3895-373-34_73
Table 2-6. Hopper Lift System Troubleshooting - Continued - TM-5-3895-373-34_74
Table 2-6. Hopper Lift System Troubleshooting - Continued - TM-5-3895-373-34_75
Table 2-6. Hopper Lift System Troubleshooting - Continued - TM-5-3895-373-34_76
Table 2-7. Auger/Conveyor System Troubleshooting
Table 2-7. Auger/Conveyor System Troubleshooting - Continued - TM-5-3895-373-34_78
Table 2-7. Auger/Conveyor System Troubleshooting - Continued - TM-5-3895-373-34_79
Table 2-7. Auger/Conveyor System Troubleshooting - Continued - TM-5-3895-373-34_80
Table 2-7. Auger/Conveyor System Troubleshooting - Continued - TM-5-3895-373-34_81
Table 2-7. Auger/Conveyor System Troubleshooting - Continued - TM-5-3895-373-34_82
Table 2-8. Vibration System Troubleshooting
Table 2-8. Vibration System Troubleshooting - Continued - TM-5-3895-373-34_84
Table 2-8. Vibration System Troubleshooting - Continued - TM-5-3895-373-34_85
Table 2-8. Vibration System Troubleshooting - Continued - TM-5-3895-373-34_86
Table 2-8. Vibration System Troubleshooting - Continued - TM-5-3895-373-34_87
Table 2-8. Vibration System Troubleshooting - Continued - TM-5-3895-373-34_88
Table 2-8. Vibration System Troubleshooting - Continued - TM-5-3895-373-34_89
Table 2-9. Screed Extension System Troubleshooting
Table 2-9. Screed Extension System Troubleshooting - Continued - TM-5-3895-373-34_91
Table 2-9. Screed Extension System Troubleshooting - Continued - TM-5-3895-373-34_92
2.15 REPLACE CYLINDER HEAD ASSEMBLY
1. DISCONNECT THE BATTERY
2. REMOVE MUFFLER SUPPORT BRACKET - TM-5-3895-373-34_95
5. DISCONNECT WIRING FROM THERMOSTAT HOUSING
6. REMOVE    VALVE    COVER,    VALVE    COVER GASKET, AND OIL BREATHER HOSE FROM CYLINDER HEAD ASSEMBLY
7. REMOVE   ROCKER   SHAFT   ASSEMBLY   AND PUSH RODS FROM CYLINDER HEAD ASSEMBLY
9. REMOVE    CYLINDER    HEAD    ASSEMBLY FROM ENGINE BLOCK
10. REMOVE LIFTING BRACKETS, CYLINDER HEAD END COVER, THERMOSTAT   HOUSING,   AND   STUDS FROM CYLINDER HEAD ASSEMBLY.
B. CLEAN - TM-5-3895-373-34_101
1. INSTALL STUDS, LIFTING BRACKETS, CYLINDER HEAD END COVER, AND THERMOSTAT HOUSING TO THE CYLINDER HEAD ASSEMBLY
C. INSTALL Continued - TM-5-3895-373-34_103
2. INSTALL CYLINDER HEAD ASSEMBLY ONTO ENGINE BLOCK.
C. INSTALL - Continued - TM-5-3895-373-34_105
3. INSTALL   ROCKER   SHAFT   ASSEMBLY   AND PUSH RODS INTO CYLINDER HEAD ASSEMBLY.
5. INSTALL     VALVE     COVER,     VALVE     COVER GASKET,    AND    OIL    BREATHER    HOSE    TO CYLINDER HEAD ASSEMBLY
6. CONNECT WIRING TO THERMOSTAT HOUSING.
C. INSTALL Continued - TM-5-3895-373-34_109
8. INSTALL FUEL LINES
10. CONNECT BATTERY.
FOLLOW-ON-TASKS - TM-5-3895-373-34_112
2.16 ENGINE REPLACEMENT.
1. DISCONNECT BATTERIES
2. REMOVE MUFFLER SUPPORT BRACKET - TM-5-3895-373-34_115
4. DISCONNECT    ELECTRICAL    CONNECTIONS FROM ALTERNATOR.
5. DISCONNECT    ELECTRICAL    CONNECTIONS FROM THERMOSTAT HOUSING
A. REMOVE - Continued. - TM-5-3895-373-34_118
2.16 ENGINE REPLACEMENT - Continued - TM-5-3895-373-34_119
17. LOOSEN    CLAMP
21. REMOVE GROUND WIRE G201
22. REMOVE KNURLED NUT
25. TAG AND DISCONNECT HARNESS CONNECTORS
26. DISCONNECT THROTTLE CONTROL CABLE FROM FUEL INJECTION PUMP.
27. DISCONNECT   FUEL   LINES   FROM   FUEL   LIFT PUMP AND ENGINE FUEL FILTER
A. REMOVE Continued - TM-5-3895-373-34_126
28. DRAIN    ENGINE    OIL    AND    DISCONNECT ENGINE OIL FILTER HOSES AND DRAIN HOSE FROM ENGINE.
29. DISCONNECT ENGINE OIL COOLER HOSES.
32. DISCONNECT HYDRAULIC HOSES FROM AUXILIARY VIBRATION PUMP
33. DISCONNECT HYDRAULIC HOSES FROM LEFT PROPULSION PUMP
Plug hose end and cap elbow
34. DISCONNECT HYDRAULIC HOSES FROM RIGHT PROPULSION PUMP
35. REMOVE HYDRAULIC CHARGE FILTERS, AIR CLEANERS   AND   CHARGE   FILTER   MOUNTING BRACKET
37. DISCONNECT ENGINE AND PUMP ASSEMBLY FROM    MOUNTS.
2.16 ENGINE REPLACEMENT - Continued. - TM-5-3895-373-34_135
A. REMOVE Continued - TM-5-3895-373-34_136
i. Lower engine and pump assembly
38. REMOVE AND DISCARD SHOCK RESILIENT MOUNTS FROM ENGINE, FLYWHEEL HOUSING, AND     PUMP     DRIVE     GEARBOX
39. REMOVE PUMP DRIVE   GEARBOX   AND HYDRAULIC    PUMPS,    DRIVE    SHAFT,    AND DRIVE PLATE.
h. Remove    hex    head    cap     screws
A. REMOVE Continued - TM-5-3895-373-34_141
40.    REMOVE FRONT ENGINE MOUNTING BRACKETS, OIL DRAIN HOSE, AND FLYWHEEL HOUSING MOUNTING BRACKETS FROM ENGINE.
B. CLEAN - TM-5-3895-373-34_143
2. WIPE   OFF   DIRT,   GREASE   AND   OIL   RESIDUE FROM PUMP DRIVE GEARBOX
5. CLEAN THREADS OF HEX HEAD CAP SCREWS WITH     THREAD     LOCKING     COMPOUND SOLVENT.
C. INSTALL Continued - TM-5-3895-373-34_146
I. Install   lockwashers - TM-5-3895-373-34_147
2. REMOVE ENGINE FROM ENGINE STAND AND PLACE ON CRIBBING.
3. INSTALL PUMP DRIVE GEARBOX AND HYDRAULIC    PUMPS,    DRIVE    PLATE,    AND    DRIVE SHAFT ONTO ENGINE.
e. Attach chain assembly
i. Install   lockwashers - TM-5-3895-373-34_151
C. INSTALL - Continued. - TM-5-3895-373-34_152
4. INSTALL SHOCK MOUNTS ONTO ENGINE, FLYWHEEL HOUSING AND PUMP DRIVE GEARBOX MOUNTS IN PAVING MACHINE
5. INSTALL    ENGINE    AND    PUMP    ASSEMBLY AND PUMP DRIVE GEARBOX INTO ENGINE COMPARTMENT ONTO SHOCK MOUNTS AND ENGINE MOUNTS
2.16 ENGINE REPLACEMENT - Continued. - TM-5-3895-373-34_155
g. Align mounting holes in front engine mounting brackets
l. Coat   threads   of   hex   head   cap   screw
o. Install flat washers
6. INSTALL CHARGE FILTER MOUNTING BRACKET,     AIR     CLEANER,     AND     HYDRAULIC CHARGE    FILTERS
C. INSTALL - Continued - TM-5-3895-373-34_160
8. RECONNECT     HYDRAULIC     HOSES     TO     LEFT PROPULSION PUMP
9. RECONNECT HYDRAULIC HOSES (144 AND 146) TO AUXILIARY VIBRATION PUMP
2.16 ENGINE REPLACEMENT - Continued - TM-5-3895-373-34_163
11. RECONNECT HYDRAULIC HOSE (142) TO AUXILIARY VIBRATION PUMP AND HYDRAULIC HOSE (149) TO LEFT PROPULSION PUMP.
2.16 ENGINE REPLACEMENT - Continued - TM-5-3895-373-34_165
12. RECONNECT ENGINE OIL COOLER HOSES TO THERMOSTAT HOUSING   AND   ENGINE   BLOCK COOLANT GALLERY.
C. INSTALL - Continued. - TM-5-3895-373-34_167
15. INSTALL   THROTTLE   CONTROL   CABLE   ONTO FUEL INJECTION PUMP
16. RECONNECT    HARNESS    CONNECTORS    TO LEFT    AND    RIGHT    FORWARD    WORK    LIGHT CONNECTORS
C. INSTALL - Continued. - TM-5-3895-373-34_170
19. INSTALL WIRE 150
20. INSTALL GROUND WIRE G201 ONTO HYDRAULIC RESERVOIR MOUNTING BRACKET
24. APPLY ELECTRICAL INSULATING COMPOUND TO INDUCTION HEATER
29. APPLY   ELECTRICAL   INSULATING   COMPOUND ONTO END OF HARNESS CONNECTORS
30. APPLY ELECTRICAL INSULATING COMPOUND ONTO    END    OF    HARNESS    CONNECTOR
34. APPLY ELECTRICAL INSULATING COMPOUND ONTO MALE ENDS OF FUEL SHUTOFF SOLENOID
35. RECONNECT   ELECTRICAL   CONNECTIONS   TO THERMOSTAT HOUSING.
36. INSTALL ELECTRICAL CONNECTIONS ON ALTERNATOR
37. INSTALL ELECTRICAL CONNECTIONS ON STARTER
38. INSTALL   CLAMPS   ONTO   POSITIVE   BATTERY CABLE AND SLAVE CABLE.
39. INSTALL MUFFLER SUPPORT BRACKET
40. RECONNECT BATTERY CABLES TOBATTERIES
FOLLOW-ON-TASKS - TM-5-3895-373-34_183
2.17 DIESEL ENGINE REPAIR
1. REMOVE STARTER ASSEMBLY FROM FLYWHEEL HOUSING
A. REMOVE - Continued. - TM-5-3895-373-34_186
A. REMOVE - Continued. - TM-5-3895-373-34_187
I. Use a flat-blade screwdriver
s. Remove gasket
11. REMOVE    OIL    SUMP,    DIPSTICK,    DRAIN    LINE STRAIGHT     ADAPTER,     AND     OIL     BREATHER HOSE FROM ENGINE BLOCK
2.17 DIESEL ENGINE REPAIR - Continued
12. REMOVE BALANCER UNIT FROM ENGINE BLOCK.
b. Remove hex head cap screws
f. Use a drive pin punch to remove spring pin
14. REMOVE    PISTONS    AND    CONNECTING    ROD ASSEMBLIES FROM ENGINE BLOCK
15. REMOVE   SLEEVE   BEARINGS,   PISTON   RINGS, GUDGEON PIN, SLEEVE BUSHING, AND CONNECTING ROD ASSEMBLY FROM PISTON.
16. REMOVE FLYWHEEL AND FLYWHEEL HOUSING FROM ENGINE BLOCK.
g. Attach two hex head screw caps to inner most flywheel housing lifter holes
17. REMOVE THRUST WASHER, CAMSHAFT, AND MAIN BEARING THIMBLES FROM ENGINE BLOCK.
18. REMOVE REAR FILLER BLOCK, MAE BEARING CAPS, MAIN SLEEVE BEARINGS THRUST WASHER BEARINGS, CRANKSHAFT SEAL HOUSING, AND CRANKSHAF ASSEMBLY FROM ENGINE BLOCK.
2.17 DIESEL ENGINE REPAIR.
19. REMOVE PISTON OIL PUMP JETS FROM ENGINE BLOCK
B. CLEAN - TM-5-3895-373-34_203
C. INSPECT - TM-5-3895-373-34_204
3. INSPECT CRANKSHAFT ASSEMBLY MAIN JOURNALS AND CONNECTING ROD JOURNALS FOR WEAR AND OVALITY.
g. Use   an   inside   caliper
4. INSPECT    THRUST    WASHER    BEARINGS    AND MAIN SLEEVE BEARINGS FOR WEAR
f. Gap tolerance table.
p. Visually inspect piston
6. INSPECT CYLINDER SLEEVES FOR WEAR
g. Use an outside micrometer
8. INSPECT BALANCER UNIT SLEEVE BUSHINGS    AND    NEEDLE    BEARINGS    FOR WEAR
D. REPAIR - TM-5-3895-373-34_213
b. Assemble cylinder head assembly
D. REPAIR - Continued.
2. REPAIR ROCKER SHAFT ASSEMBLY.
b. Assemble rocker shaft assembly.
D. REPAIR - Continued - TM-5-3895-373-34_218
3. REPAIR ENGINE BLOCK BY REPLACEMENT OF CYLINDER SLEEVES.
e. Use a liner puller adapter
k. After allowing new cylinder sleeves
5. REPAIR   FLYWHEEL   BY   REPLACEMENT   OF SPUR GEAR
6. REPAIR BALANCER UNIT BY REPLACEMENT OF SLEEVE BUSHINGS AND NEEDLE BEARINGS.
d. Place balancer unit frame
j. Use a mandrel
7. REPAIR TIMING GEAR BY REPLACEMENT OF BEARING.
8. REPAIR CAMSHAFT ASSEMBLY BY REPLACEMENT    OF    BUSHING    IN    ENGINE BLOCK.
ENGINE BLOCK
PISTONS
CONNECTING ROD ASSEMBLIES
D. REPAIR - Continued - TM-5-3895-373-34_231
CRANKSHAFT ASSEMBLY REGRIND DATA
MAXIMUM RUNOUT WITH CRANKSHAFT ASSEMBLY MOUNTED ON END MAIN JOURNALS
MAIN BEARING SLEEVES
CAMSHAFT THRUST WASHER
VALVE STEM GUIDES.
MAIN BEARING THIMBLES
CRANKSHAFT GEAR
BALANCER UNIT, CENTER MOUNTED
1. INSTALL PISTON OIL PUMP JETS AND ALIGN IN ENGINE BLOCK.
f. Install main sleeve bearings
1. Apply   a   coating   of   gasket   sealing   compound   to surfaces of rear filler block
3. INSTALL    MAIN    BEARING    THIMBLES    AND CAMSHAFT INTO ENGINE BLOCK
c. Lubricate camshaft
4. INSTALL AND ALIGN FLYWHEEL HOUSING ON ENGINE BLOCK
h. Measure concentric alignment of flywheel
5. INSTALL   AND   ALIGN   FLYWHEEL   ON   ENGINE BLOCK
g. Flywheel trueing must be within 0.012 in.
6. INSTALL    SLEEVE    BUSHING,    GUDGEON    PIN, RETAINING RINGS, SLEEVE BEARINGS, AND CONNECTING ROD ASSEMBLIES ONTO PISTON.
7. INSTALL    PISTONS    AND     CONNECTING     ROD ASSEMBLIES INTO ENGINE
e. Install   connecting   rod   assembly
8. INSTALL SPUR GEARS, BALANCER UNIT FRAME END, OIL PUMP, GEAR SHAFT, OIL RELIEF VALVE, AND TIMING GEAR ONTO BALANCER UNIT.
g. Lubricate oil relief valve
1. Lubricate needle bearings
x. Apply thread locking compound
9. INSTALL BALANCER UNIT INTO ENGINE
e. Install flat washers
10. INSTALL   OIL   BREATHER   HOSE,    DRAIN    LINE STRAIGHT   ADAPTER,   DIPSTICK,   AND   OIL   SUMP ONTO ENGINE.
11. INSTALL TIMING GEAR HOUSING, IDLER GEAR HUB, IDLER GEAR, CAMSHAFT GEAR, FUEL INJECTION    PUMP    GEAR,    TIMING    GEAR    COVER SEAL, TIMING GEAR   COVER, AND CRANKSHAFT PULLEY ONTO ENGINE
c. Apply a thin coating of gasket sealing compound
i. Install   idler   gear
1. Install woodruff key
q. Install fuel injection pump gear
u. Install     centering     tool     onto     crankshaft assembly
z. Apply gasket sealing compound
E. INSTALL - Continued - TM-5-3895-373-34_266
SECTION IV. FUEL SYSTEM MAINTENANCE
A. REMOVE - TM-5-3895-373-34_268
2.18 REPLACE/REPAIR FUEL INJECTORS AND LINES - Continued
2. REMOVE FUEL INJECTOR
1. DISASSEMBLE FUEL INJECTOR
g. Flush nozzle to remove all particles of carbon.
3. INSPECT COMPONENTS
4. ASSEMBLE FUEL INJECTOR
I. FUEL INJECTOR PRESSURE AND SPRAY TEST
3. BACK LEAKAGE TEST
2. INSTALL FUEL LINES
FOLLOW-ON-TASKS - TM-5-3895-373-34_278
2.19 REPLACE/REPAIRFUEL INJECTION  PUMP.
A. REMOVE - TM-5-3895-373-34_280
2. REMOVE FUEL INJECTION PUMP FROM ENGINE
B. DISASSEMBLE - TM-5-3895-373-34_282
2. REMOVE SPRING, THROTTLE SHAFT, SPRING HOLDER, SPRING, SHUTOFF BAR, SHOULDERED STUDS, KEEP PLATE, AND THROTTLE SHAFT
3. REMOVE GOVERNOR ARM ASSEMBLY, METERING VALVE, AND SPRING LINK
4. REMOVE FLUID PASSAGE BOLT, CAP NUT, AUTO ADVANCE PISTON HOUSING ASSEMBLY, GASKET, AND STUD
6. LOOSEN   SCREW   AND   REMOVE   FUEL   BANJO BOLTS,    FLUID    PASSAGE    BOLTS,    AND    END PLATE ASSEMBLY
8. REMOVE SANDWICH PLATE, FUEL PUMP BLADES, AND TRANSFER PUMP LINER
9. LOOSEN AND REMOVE OUTER ROTOR HEAD ASSEMBLY AND SEALING RING
10. REMOVE    ACCESS    COVER    AND    FUEL CONNECTION
B. DISASSEMBLE Continued - TM-5-3895-373-34_290
B. DISASSEMBLE Continued - TM-5-3895-373-34_291
12. REMOVE SCREW, CAM RING, AND RETAINING RING.
e. Remove socket head cap screw
e. Lower governor weight cage
15. REMOVE SEALING RING
1. INSPECT   FUEL   INJECTION   PUMP   HOUSING FOR CORROSION AND SCORING.
4. INSPECT ROLLER SHOES AND ROLLERS FOR FREE ROTATION AND DAMAGE
1. INSTALL SEALING RING
3. INSTALL    DRIVE    HUB    AND    GOVERNOR WEIGHT CAGE INTO FUEL INJECTION PUMP
E. ASSEMBLE Continued - TM-5-3895-373-34_300
4. INSTALL    RETAINING    RING,    CAM    RING,    AND SCREW INTO FUEL INJECTION PUMP
5. INSTALL FUEL CONNECTION AND ACCESS COVER
d. Position    pump    plate    assembly
7. INSTALL     NOZZLE     TESTING     UNIT     ONTO ROTOR   HEAD   ASSEMBLY   AND   MEASURE ROLLER-TO-ROLLER DIMENSION
8. INSTALL   PISTON,   SPRING,   SHIM,   SPRING CAP,   AND   HEX   HEAD   CAP   SCREW   INTO AUTO ADVANCE HOUSING
9. INSTALL GASKET, AUTO ADVANCE PISTON HOUSING   ASSEMBLY,   AND   CAP   NUT   TO FUEL    INJECTION    PUMP    AND    ASSEMBLE SEALING     RINGS     AND     BALL     TO     FLUID PASSAGE BOLT.
10. INSTALL ROTOR HEAD ASSEMBLY TO FUEL INJECTION PUMP
n. Turn fuel injection pump over
11. INSTALL    TRANSFER    PUMP    LINER,    FUEL PUMP BLADES, AND SANDWICH PLATE
13. INSTALL   END   PLATE   ASSEMBLY,   BANJO BOLTS, AND FLUID PASSAGE BOLTS ONTO FUEL INJECTION PUMP
14. ASSEMBLE    AND    INSTALL    SPRING    LINK, METERING   VALVE,   AND   GOVERNOR   ARM ASSEMBLY
15. INSTALL SHUTOFF BAR, KEEP PLATE, AND SHOULDERED STUDS
17. INSTALL   SPRING,   SPRING   HOLDER,    AND SPRING, AND ATTACH SPRING TO THROTTLE SHAFT
19. INSTALL    HEX    HEAD    CAP    SCREWS,    CAP NUTS, SLEEVE, WIRE ROPE, SPRINGS, AND LEVERS ONTO FUEL INJECTION PUMP
F. TEST - TM-5-3895-373-34_315
TEST OPERATION
F. TEST - Continued
G. INSTALL - TM-5-3895-373-34_318
2. INSTALL    FUEL     INJECTION     PUMP     ONTO ENGINE
3. INSTALL TACHOMETER GENERATOR ONTO ENGINE
FOLLOW-ON-TASKS - TM-5-3895-373-34_321
A. DISASSEMBLE - TM-5-3895-373-34_322
2. REMOVE FILTER COVER, PREFORMED PACKING,   FILTER   SCREEN,   AND   VALVES FROM COVER
1. CLEAN     ALL     PARTS IN WARM, SOAPY WATER.   ALLOW   PARTS   TO    SOAK    FOR SEVERAL MINUTES
2. INSPECT BODY (4) FOR WARPED FLANGES, WORN     ROCKER     ARM,     AND     WORN     OR BROKEN ROCKER ARM SPRING
2. INSTALL   VALVES,   PREFORMED   PACKING, FILTER   SCREEN,   AND   FILTER   COVER   ON COVER.
3. ASSEMBLE   FUEL   LIFT   PUMP   COVER   TO BODY.
2.21 REPAIR TURBOSUPERCHARGER.
2. CLAMP COMPRESSOR HOUSING IN A VISE AND   REMOVE   COMPRESSOR   WHEEL   AND PLATE
3. REMOVE IMPELLER SHAFT, BEARINGS, AND SHROUD FROM COMPRESSOR HOUSING
B. CLEAN - TM-5-3895-373-34_331
C. INSPECT - TM-5-3895-373-34_332
3. INSPECT PLATE FOR CHAFING AND SCORING
D. ASSEMBLE. - TM-5-3895-373-34_334
2. CLAMP COMPRESSOR HOUSING IN A BENCH VISE AND INSTALL COMPRESSOR WHEEL AND PLATE
3. INSTALL    WHEEL    HOUSING    AND    IMPELLER HOUSING ONTO COMPRESSOR HOUSING
2.22. REPLACE/REPAIR FUEL TANK
2. DISCONNECT FUEL HOSES FROM FUEL TANK
5. REMOVE FUEL TANK
c. Unscrew fuel tank cap
7. REMOVE FUEL LEVEL TRANSMITTER
B. CLEAN - TM-5-3895-373-34_342
2. CLEAN FASTENER THREADS - TM-5-3895-373-34_343
C. ADJUST - TM-5-3895-373-34_344
D. INSTALL - TM-5-3895-373-34_345
2. INSTALL FUEL FILLER ASSEMBLY
4. INSTALL FUEL TANK
g. Apply    thread    locking    compound
5. INSTALL FUEL/WATER SEPARATOR.
7. INSTALL FUEL HOSES
2.23 REPAIR WATER PUMP
B. CLEAN - TM-5-3895-373-34_352
C. ASSEMBLE
3. INSTALL SEAL INTO BEARING BODY
4. INSTALL IMPELLER ONTO ASSEMBLED SHAFT
2.24 REPAIR ALTERNATOR
A. DISASSEMBLE - TM-5-3895-373-34_357
6. TEST   RECTIFIER   DIODES   AT   WINDING   ENDS PER TM 9-2920-247-34 USING A DIGITAL MULTIMETER
9. REMOVE RECTIFIER AND ELECTRICAL COVER FROM COLLECTOR RING END SHIELD
1. WIPE   DRIVE   END   BELL   (35),   ROTOR   (29), COLLECTOR    RING    END    SHIELD    (12),    AND ELECTRICAL COVER (28) WITH A CLEANING CLOTH DAMPENED WITH CLEANING SOLVENT
C. INSPECT - TM-5-3895-373-34_361
5. INSPECT COLLECTOR RINGS AND ROTOR FOR WEAR AND OUT-OF-ROUNDNESS
D. REPAIR - TM-5-3895-373-34_363
4. INSTALL    RECTIFER    INTO    COLLECTOR    RING END SHIELD
5. INSTALL STATOR INTO COLLECTOR RING END SHIELD
7. INSTALL   TRANSISTOR   AND   CARBON   BRUSH ASSEMBLY.
2.25 REPAIR STARTER ASSEMBLY
A. DISASSEMBLE - TM-5-3895-373-34_368
g. Remove   frame   and   brush   assembly
2. REMOVE    BRUSHES,    BRUSH    SPRINGS,    AND BRUSH    HOLDER    ASSEMBLY    FROM    FRAME    AND BRUSH ASSEMBLY
3. REMOVE ARMATURE SUPPORT, SHIFT LEVER, AND DRIVE SHAFT FROM DRIVE HOUSING
4. REMOVE SLEEVE BUSHING, STOP RING, BENDIX, AND DRIVE SUPPORT FROM DRIVE SHAFT AND REMOVE BURRS FROM DRIVE SHAFT
B. CLEAN - TM-5-3895-373-34_373
5. INSPECT    BEARINGS    ON    DRIVE    SHAFT    AND ARMATURE
1. REMOVE AND REPLACE SLEEVE BEARING IN DRIVE HOUSING
2. REMOVE   AND   REPLACE   BEARING   ON   DRIVE SHAFT
3. REMOVE AND REPLACE BEARINGS ON ARMATURE
E. ASSEMBLE. - TM-5-3895-373-34_378
2. ASSEMBLE ARMATURE SUPPORT, SHIFT LEVER, AND DRIVE SHAFT INTO DRIVE HOUSING
3. ASSEMBLE   BRUSHES   AND   BRUSH   SPRINGS. INSTALL BRUSH HOLDER ASSEMBLY INTO FRAME/FIELD ASSEMBLY
4. INSTALL SOLENOID INTO DRIVE HOUSING
5. INSTALL    O-RING,    FRAME    AND    BRUSH ASSEMBLY,   AND   COMMUTATOR   END   FRAME ONTO DRIVE HOUSING AND ARMATURE ASSEMBLY.    INSTALL    MOTOR    LEAD    ONTO SOLENOID
F. TEST - TM-5-3895-373-34_383
2.26 REPAIR CONTROL HANDLE
3. REMOVE     RETAINING     PLATE     AND     BOOT FROM CONTROL HANDLE
4. WIPE    THREADS    ON    HANDLE    DRY    WITH    A CLEAN, LINT-FREE CLOTH
1. INSTALL BOOT AND RETAINING PLATE ONTO CONTROL HANDLE
3. INSTALL   CASE   GASKET,   CASE,   AND   STRAIN RELIEF CONNECTOR ONTO CONTROL HANDLE
SECTION VII. TRANSMISSION SYSTEM MAINTENANCE
1. REMOVE    ELECTRICAL    AND    HYDRAULIC CONNECTIONS
2.27 REPLACE/REPAIR HIGH SPEED SHIFT VALVE
2. REMOVE SOLENOID ASSEMBLY
3. REMOVE ELECTRICAL HOUSING AND VALVE BODY
4. REMOVE AND DISASSEMBLE SUBPLATE
C. CLEAN - TM-5-3895-373-34_395
D. INSPECT - TM-5-3895-373-34_396
2. INSPECT SPOOL
1. ASSEMBLE VALVE BODY
2. ASSEMBLE SUBPLATE AND INSTALL ONTO MOUNTING BRACK
3. INSTALL    VALVE    BODY    AND    ELECTRICAL HOUSING ONTO SUBPLATE
4. INSTALL SOLENOID ASSEMBLY
5. INSTALL ELECTRICAL CABLE
2. INSTALL ELECTRICAL AND HYDRAULIC CONNECTIONS
2.28 REPLACE/REPAIR BRAKE VALVE.
B. REPAIR - TM-5-3895-373-34_405
2. CLEAN VALVE BODY AND ROTARY VALVE
3. CLEAN THREADED COMPONENTS.
c. Lubricate   interior   of   valve   body
C. INSTALL - TM-5-3895-373-34_409
2.29 REPLACE/REPAIR PUMP DRIVE GEARBOX
A. REMOVE - TM-5-3895-373-34_411
3. REMOVE    PUMP    DRIVE    GEARBOX    FROM ENGINE.
e. Install hex head screw caps
4. REMOVE    PUMP    DRIVE    GEARBOX    FROM ENGINE COMPARTMENT
B. DISASSEMBLE - TM-5-3895-373-34_415
C. CLEAN - TM-5-3895-373-34_416
D. INSPECT - TM-5-3895-373-34_417
F. ASSEMBLE.
k. Align matchmarks and install cover plates
G. INSTALL - TM-5-3895-373-34_420
2. INSTALL     PUMP     DRIVE     GEARBOX     ONTO ENGINE
i. Coat gear teeth of adapter gear sleeve
o. Apply    hydraulic    fitting    sealant    onto    exposed threads of elbow
FOLLOW-ON-TASKS - TM-5-3895-373-34_424
2.30 REPLACE/REPAIR PROPULSION PUMP
A. REMOVE - TM-5-3895-373-34_426
f. Tag and disconnect hydraulic charge filter hoses
2. DISCONNECT ELECTRICAL CONNECTIONS AND HYDRAULIC HOSES FROM LEFT PROPULSION PUMP
3. REMOVE PROPULSION PUMP
2. REMOVE HYDRAULIC FITTINGS FROM RIGHT PROPULSION PUMP
3. REMOVE PLAIN SEAL
5. REMOVE SCR VALVES
7. REMOVE COVER PLATE, A-FLANGE ADAPTER AND GEROTOR SET
8. REMOVE REMOTE FILTER ADAPTER
10. REMOVE   FRONT   COVER,   GASKET,   AND SWASH PLATE
11. REMOVE   PUMP   SHAFT,   BEARING,   AND SLEEVE BEARINGS
13. REMOVE PUMP PISTONS, SLIPPER RETAINER, AND RETAINER GUIDE
15. REMOVE SERVO PISTON
16. REMOVE SERVO SPRING FROM SERVO PISTON
C. CLEAN.
2. CLEAN CAP SCREWS
D. INSPECT - TM-5-3895-373-34_442
5. INSPECT    SEALING    SURFACES    IN    END    CAP ASSEMBLY HOUSING
7. INSPECT RETAINER GUIDE AND SLIPPER RETAINER FOR SCORING
E. ASSEMBLE - TM-5-3895-373-34_445
3. INSTALL SERVO SPRING INTO SERVO PISTON
4. INSTALL    BEARING    RINGS,    PREFORMED PACKINGS,    AND    PISTON    RING    ON    SERVO PISTON
5. INSTALL SERVO PISTON
6. INSTALL VALVE PLATE
8. INSTALL CYLINDER BLOCK ASSEMBLY
9. INSTALL BEARING, PUMP SHAFT, AND SLEEVE BEARING
10. INSTALL SWASH PLATE, GASKET, AND FRONT COVER
11. INSTALL ELECTRONIC DISPLACEMENT CONTROL
13. INSTALL GEROTOR SET, A-FLANGE ADAPTER, AND COVER PLATE ONTO END CAP ASSEMBLY HOUSING
14. INSTALL SPRING SEAT INTO END CAP ASSEMBLY HOUSING
16. INSTALL SAFETY RELIEF VALVE INTO END CAP ASSEMBLY HOUSING
18.  INSTALL    HYDRAULIC    FITTINGS    ONTO    RIGHT PROPULSION PUMP
19. INSTALL    HYDRAULIC    FITIINGS    ONTO    LEFT PROPULSION PUMP
F. INSTALL - TM-5-3895-373-34_459
2. CONNECT HYDRAULIC HOSES AND ELECTRICAL CONNECTIONS TO IGHT PROPULSION PUMP
g. Apply electrical insulating varnish
3. CONNECT HYDRAULIC HOSES AND ELECTRICAL CONNECTIONS O LEFT PROPULSION PUMP
G. ADJUST
d. Remove plugs
G. ADJUST - Continued - TM-5-3895-373-34_465
G. ADJUST - Continued - TM-5-3895-373-34_466
3. SET   ELECTRONIC   DISPLACEMENT   CONTROL POSITION TO NEUTRAL
4. REMOVE CRIBBING AND LOWER PAVING MACHINE
2.31 REPLACE PUMP PILOT CONTROL VALVE
2. REMOVE PREFORMED PACKINGS FROM PUMP PILOT CONTROL VALVE
B. INSTALL - TM-5-3895-373-34_471
3. CHECK   PAVING   MACHINE   CONTROL   HANDLE TRACKING
2.32 REPLACE/REPAIR PROPULSION MOTOR
A. REMOVE - TM-5-3895-373-34_474
2. REMOVE PROPULSION MOTOR
B. DISASSEMBLE - TM-5-3895-373-34_476
2. REMOVE VALVE ASSEMBLY FROM HYDRAULIC ASSEMBLY HOUSING
3. REMOVE PRESSURE VALVE ASSEMBLY FROM HYDRAULIC ASSEMBLY HOUSING
5. REMOVE    PISTON    AND    DISPLACEMENT    ROD FROM PORT PLATE HOUSING
6. REMOVE CYLINDER BLOCK FROM MECHANICAL DRIVE HOUSING
7. REMOVE MOTOR COVER AND SHAFT ASSEMBLY FROM MECHANICAL DRIVE HOUSING
C. CLEAN - TM-5-3895-373-34_482
2. CLEAN    FASTENERS,    SET     SCREWS     AND PARTS TREATED WITH THREAD COMPOUND IN THREAD LOCKING COMPOUND SOLVENT.
D. INSPECT - TM-5-3895-373-34_484
3. INSPECT VALVE ASSEMBLY COMPONENTS FOR NICKS, DAMAGE, AND SIGNS OF CONTAMINATION
E. ASSEMBLE. - TM-5-3895-373-34_486
2. MEASURE DEPTH OF PORT PLATE IN RELATION TO PORT PLATE HOUSING FLANGE
d. Install   cylinder   block
4. INSTALL SPRING, RING SPACER, AND RETAINING RING INTO CYLINDER BLOCK
5. INSTALL PISTON AND DISPLACEMENT ROD INTO PORT PLATE HOUSING
i. Install tube
6. INSTALL PORT PLATE HOUSING ONTO MECHANICAL DRIVE HOUSING
7. INSTALL PRESSURE VALVE ASSEMBLY INTO HYDRAULIC ASSEMBLY HOUSING.
8. INSTALL VALVE ASSEMBLY INTO HYDRAULIC ASSEMBLY HOUSING.
j. Install set screws
9. INSTALL   HYDRAULIC   ASSEMBLY   HOUSING ONTO MECHANICAL DRIVE HOUSING
F. ADJUST
G. INSTALL - TM-5-3895-373-34_498
2. INSTALL PROPULSION MOTOR
3. CONNECT HYDRAULIC TUBES - TM-5-3895-373-34_500
2.33 REPLACE/REPAIR SPEED REDUCTION GEARBOX.
A. REMOVE. - TM-5-3895-373-34_502
2. REMOVE SPEED REDUCTION GEARBOX
3. REMOVE FLANGE AND RING SEAL
B. DISASSEMBLE - TM-5-3895-373-34_505
i. Direct compressed air into straight adapter
2. REMOVE SPEED REDUCTION GEARBOX COMPONENTS
d. Remove plugs
j. Remove    plugs
3. DISASSEMBLE ANGLE DRIVE UNIT
C. CLEAN - TM-5-3895-373-34_511
2. CLEAN THREADED FASTENERS - TM-5-3895-373-34_512
D. INSPECT - Continued
E. ASSEMBLE - TM-5-3895-373-34_514
2.   ASSEMBLE   SPEED   REDUCTION   GEARBOX COMPONENTS
e. Apply light coating   of   petrolatum
o. Align   matchmarks   on   internal   gear
t. Stand speed reduction gearbox
3. ASSEMBLE BRAKE COMPONENTS
h. Lubricate   o-ring
q. Lubricate o-ring with petrolatum
F. INSTALL - TM-5-3895-373-34_522
2. INSTALL FLANGE COMPONENTS.
3. INSTALL SPEED REDUCTION GEARBOX
4. INSTALL HYDRAULIC LINE
SECTION VIII. TRACK ASSEMBLY MAINTENANCE
A. REMOVE - TM-5-3895-373-34_527
3. LIFT TRACK FRAME CLEAR OF MAIN FRAME
B. REPLACE.
3. INSTALL TRACK FRAME ON MAIN FRAME
f.    Tighten hex head cap screws
2.35 REPLACE TRACK ROLLERS
A. INSPECT
B. REMOVE
2. CLEAN MOUNTING HARDWARE.
2. INSTALL LOWER TRACK ROLLER
2.36 REPLACE/REPAIR TRACK IDLER ROLLER ASSEMBLY
A. DISASSEMBLE - TM-5-3895-373-34_538
2. DISASSEMBLE TRACK IDLER ROLLER ASSEMBLY
B. CLEAN - TM-5-3895-373-34_540
C. INSPECT. - TM-5-3895-373-34_541
D. ASSEMBLE - TM-5-3895-373-34_542
i. Use a marker to indicate location of set screw
2. INSTALL TRACK IDLER ROLLER ASSEMBLY.
2.37. REPLACE TRACK TENSIONOING CYLINDER
2. REMOVE TRACK TENSIONING CYLINDER
3. REMOVE   ELBOW   AND   PIPE   BUSHING   FROM CYLINDER
2. INSTALL TRACK TENSIONING CYLINDER
2.39. REPLACE/REPAIR TRACK TENSIONING RELIEF VALVE AND UNLOAD
A. REMOVE - TM-5-3895-373-34_550
B. DISASSEMBLE - TM-5-3895-373-34_551
B. DISASSEMBLE - Continued - TM-5-3895-373-34_552
2. DISASSEMBLE TRACK TENSIONING UNLOADING RELIEF VALVE
g. Remove plug and preformed packing from   valve   body
C. CLEAN - TM-5-3895-373-34_555
2. CLEAN BOLTS TREATED WITH THREAD LOCKING COMPOUND
D. INSPECT - TM-5-3895-373-34_557
2. INSPECT TRACK TENSIONING UNLOADING VALVE
E. ASSEMBLE - TM-5-3895-373-34_559
i. Install valve slide
m. Install valve disk
2. ASSEMBLE TRACK TENSIONING RELIEF VALVE
F. INSTALL - TM-5-3895-373-34_563
2. INSTALL   TRACK   TENSIONING   RELIEF   VALVE AND TRACK TENSIONING UNLOADING VALVE
3. CONNECT HYDRAULIC LINES AND HOSES
2.39. REPAIR TRACK TENSIONING CYLINDER
A. DISASSEMBLE - TM-5-3895-373-34_567
2. DISASSEMBLE PISTON ROD ASSEMBLY
C. INSPECT - TM-5-3895-373-34_569
2. INSPECT PISTON ROD.
4. INSPECT SPLIT PISTON HALVES
D. ASSEMBLE - TM-5-3895-373-34_572
2. REASSEMBLE PISTON ROD ASSEMBLY
b. Apply hydraulic oil to threads on cylinder head
2.40 REPLACE/REPAIR TRACK DRIVE HUB
A. REMOVE. - TM-5-3895-373-34_576
f. Remove uppermost hex head cap screw
3. REMOVE HUB DRIVE SHAFT
4. REMOVE REMAINING BEARING COMPONENTS, FLAT WASHER, PLAIN SEAL, NONMETALLIC SEAL, DRIVE SPROCKET GEAR MOUNTING STUDS, AND LUBRICATION FITTING
D. INSTALL - TM-5-3895-373-34_580
3. INSTALL TAPERED ROLLER BEARING
e. Set up hub drive shaft
5. INSTALL PLAIN SEAL, FLAT WASHER, AND BEARING SELF-LOCKING NUT
6. INSTALL    TRACK    DRIVE    HUB    IN    PAVING MACHINE
f. Align matchmarks on main frame and track drive hub
7. INSTALL DRIVE SPROCKET GEAR
2.41 REPLACE TRACK CHAIN ASSEMBLY
A. REMOVE. - TM-5-3895-373-34_588
d. Use cleaning solvent and cleaning cloth to clean all   dust,   dirt,   and   oil   or   grease   residue
Track chain assembly weight
2. REMOVE TRACK CHAIN ASSEMBLY
d. Stop track drive when leading end of track chain assembly
2. CONNECT   TRACK   TENSIONING   CYLINDER HOSE
SECTION IX. HYDRAULIC SYSTEMS MAINTENANCE
A. REMOVE - TM-5-3895-373-34_595
3. REMOVE   AUXILIARY   PUMP   FROM   ENGINE COMPARTMENT
1. DISASSEMBLE FRONT PLATE ASSEMBLY, PUMP BODIES, ADAPTER PLATE ASSEMBLY, AND BACKPLATE ASSEMBLY
2. REMOVE DIAPHRAGM, BACKUP GASKET, PROTECTOR    GASKET,    DIAPHRAGM    SEAL, SPRINGS, AND STEEL BALLS FROM FRONT PLATE ASSEMBLY
3. REMOVE    DRIVE    GEAR    ASSEMBLY,    IDLER GEAR ASSEMBLY, KEYS, SHAFTS, AND PREFORMED PACKING FROM ADAPTER PLATE ASSEMBLY
5. REMOVE BACKPLATE ASSEMBLY PLUGS, SPRINGS, AND VALVES
C. CLEAN - TM-5-3895-373-34_601
1. INSPECT GEARS FOR BURRS, SCORING, AND WEAR.
4. INSPECT     FRONT     PLATE,     BACKPLATE,     AND ADAPTER PLATE ASSEMBLY BEARINGS FOR WEAR
1. INSTALL     BACKPLATE     ASSEMBLY     VALVES, SPRINGS, AND PLUGS
2. INSTALL     DIAPHRAGM     SEAL,     PROTECTOR GASKET, BACKUP GASKET, DIAPHRAGM, DOWEL PINS, AND REAR PUMP BODY
3. INSTALL    PREFORMED    PACKINGS,    KEY,    AND GEAR ASSEMBLIES
4. INSTALL     DIAPHRAGM     SEAL,     PROTECTOR GASKET, BACKUP GASKET, DIAPHRAGM, STEEL BALLS, AND SPRINGS INTO FRONT PLATE ASSEMBLY
5. ASSEMBLE BACKPLATE ASSEMBLY, ADAPTER PLATE ASSEMBLY, AND FRONT PLATE ASSEMBLY
F. INSTALL - TM-5-3895-373-34_609
2. INSTALL   AUXILIARY   PUMP   ON    PAVING MACHINE
FOLLOW-ON-TASKS - TM-5-3895-373-34_611
2.43 REPLACE/REPAIR AUXILIARY VIBRATION PUMP.
A. REMOVE - TM-5-3895-373-34_613
2. REMOVE VIBRATION RELIEF VALVE AND ADAPTERS
1. DISASSEMBLE    AUXILIARY    VIBRATION    PUMP AND ADAPTER BODY
2. DISASSEMBLE AUXILIARY VIBRATION PUMP
g. Lay pump   housing
Use    caution    when    removing    shaft seal
C. CLEAN - TM-5-3895-373-34_619
2. CLEAN SCREW THREADS
D. INSPECT - TM-5-3895-373-34_621
3. INSPECT BEARING UNITS
E. ASSEMBLE. - TM-5-3895-373-34_623
2. INSTALL SHAFT SEAL
3. ASSEMBLE AUXILIARY VIBRATION PUMP
e. Seat   rounded   sides   of   seals
j. Dry    clean    surfaces    with    clean,    dry,    lint-free cloths
s.    Pour a small amount of clean hydraulic oil
4. ASSEMBLE AUXILIARY VIBRATION PUMP   AND ADAPTER BODY
2. INSTALL VIBRATION RELIEF VALVE AND ADAPTERS
3. INSTALL HYDRAULIC HOSES
2.44 REPAIR STACK VALVE AND STACK VALVE WIRING HARNESS
STACK VALVE ELECTRICAL COIL WIRING
1. REMOVE STACK VALVE WIRING HARNESSES
3. REMOVE VALVE SPOOL
5. REMOVE CHECK VALVE
6. REMOVE PREFORMED PACKINGS AND PACKING RETAINERS
7. REMOVE MANIFOLD INTERFACE O-RINGS
9. REMOVE VALVE ELECTRICAL COIL CONNECTOR    FROM    STACK    VALVE    WIRING HARNESS
2. DRY    CLEANED    COMPONENTS    WITH    CLEAN, DRY, LINT-FREE CLOTHS
C. INSTALL - TM-5-3895-373-34_641
e. Pull     harness     wiring     from     packing     port
2. INSTALL HOSE OR TUBE ADAPTERS
3. INSTALL MANIFOLD INTERFACE O-RINGS
4. INSTALL PREFORMED PACKINGS AND PACKING RETAINERS
5. INSTALL CHECK VALVE
7. INSTALL VALVE SPOOL
9. INSTALL STACK VALVE WIRING HARNESSES
2.45 REPAIR AUGER/CONVEYOR CONTROL VALVE
1. REMOVE ELBOW, SWIVEL ELBOW, STRAIGHT ADAPTERS, THREADED END RODS, AND ANGLE   BRACKETS   FROM   AUGER/CONVEYOR CONTROL VALVE
3. REMOVE    ELECTRICAL    COILS,    SLEEVES, TUBES, AND SPOOL FROM VALVE BODY
1. RINSE ALL METAL PARTS IN CLEANING SOLVENT
C. INSPECT - TM-5-3895-373-34_653
2. INSPECT SPOOL FOR DAMAGE AND WEAR - TM-5-3895-373-34_654
4. INSPECT RELIEF VALVE ASSEMBLY BODY.
1. ASSEMBLE RELIEF VALVE ASSEMBLY
2. INSTALL SPOOL, TUBES, SLEEVES, AND ELECTRICAL COILS INTO VALVE BODY.
3. INSTALL   RELIEF   VALVE   ASSEMBLY   AND THREADED END RODS ONTO AUGER/ CONVEYOR CONTROL VALVE
4. INSTALL  STRAIGHT ADAPTERS, SWIVEL ELBOW, AND ELBOW ONTO AUGER/ CONVEYOR CONTROL VALVE
2.46 REPAIR TOW POINT CONTROL VALVE
A. DISASSEMBLE - TM-5-3895-373-34_661
3. REMOVE   THREADED   END   RODS,   OUTLET AND INLET MANIFOLDS, AND LOCK VALVE FROM TOW POINT CONTROL VALVE
5. REMOVE    VALVE    CAP    NUT,    ADJUSTMENT SCREW, SPRING, AND POPPET FROM INLET MANIFOLD
B. CLEAN - TM-5-3895-373-34_664
C. INSPECT - TM-5-3895-373-34_665
2. INSPECT    INLET    MANIFOLD    AND    OUTLET MANIFOLD FOR DAMAGE AND WEAR
3. INSPECT SPOOL FOR SCORING AND WEAR
D. ASSEMBLE. - TM-5-3895-373-34_668
2. INSTALL   SPOOL,   TUBE   ASSEMBLIES,   AND ELECTRICAL COILS ONTO VALVE BODY
3. INSTALL LOCK VALVE, INLET AND OUTLET MANIFOLDS,    AND    THREADED    END    RODS ONTO TOW POINT CONTROL VALVE
4. INSTALL MOUNTING BRACKETS AND THREADED    END    RODS    ON    TOW    POINT CONTROL VALVE
2.47 REPLACE/REPAIR SCREED VIBRATION SOLENOID VALVE
2. REMOVE FITTINGS FROM SCREED VIBRATION SOLENOID VALVE.
2. CLEAN VALVE BODY AND VALVE CARTRIDGE
3. ASSEMBLE SCREED VIBRATION SOLENOID VALVE
C. INSTALL - TM-5-3895-373-34_676
2. INSTALL     SCREED     VIBRATION     SOLENOID VALVE ONTO RETURN MANIFOLD
2.48 REPAIR AUGER/CONVEYOR SPEED CONTROL VALVE
A. DISASSEMBLE - TM-5-3895-373-34_679
3. DISASSEMBLE CROSS
4. DISASSEMBLE    AUGER/CONVEYOR    SPEED CONTROL VALVE
B. CLEAN - TM-5-3895-373-34_682
2. CLEAN HEX HEAD CAP SCREWS AND SET SCREWS
2. INSPECT SPOOL FOR DAMAGE AND WEAR - TM-5-3895-373-34_684
D. ASSEMBLE - TM-5-3895-373-34_685
d. Install spring
m. Install and tighten set screw
2. ASSEMBLE CROSS
g. Install    swivel    elbow
3. INSTALL ASSEMBLED CROSS AND MOUNTING BRACKET
g. Align    mounting    bracket
2.49 REPAIR AUGER/CONVEYOR, VALVE AND CYLINDER, AND TOW POINT FLOW DIVIDERS
2. REMOVE MOUNTING BRACKETS FROM FLOW DIVIDER
3. REMOVE END PLATES, CASES, AND DOWEL PINS FROM FLOW DIVIDER
4. REMOVE RETAINING RINGS, GEARS, DOWEL KEYS, AND SHAFTS FROM SPACER PLATE
B. CLEAN - TM-5-3895-373-34_696
2. CLEAN FASTENER THREADS - TM-5-3895-373-34_697
3. INSPECT SHAFT FOR SCORING AND WEAR
D. ASSEMBLE - TM-5-3895-373-34_699
2. INSTALL DOWEL PINS, CASES, AND END PLATES ONTO FLOW DIVIDER
3. INSTALL   MOUNTING   BRACKETS   ON   FLOW DIVIDER
5. INSTALL HYDRAULIC   FITTINGS   ON   FLOW DIVIDER
FOLLOW-ON-TASK - TM-5-3895-373-34_703
2.50 REPAIR TOW POINT FLOW CONTROL VALVE
2. DISASSEMBLE TOW POINT FLOW CONTROL VALVE
3. DISASSEMBLE FLOW ADJUSTMENT ASSEMBLY
B. CLEAN - TM-5-3895-373-34_707
C. INSPECT. - TM-5-3895-373-34_708
D. ASSEMBLE - TM-5-3895-373-34_709
3. ASSEMBLE    TOW    POINT    FLOW    CONTROL VALVE
4. INSTALL FITTINGS ONTO TOW POINT FLOW CONTROL VALVE
2.51 ADJUST UNLOADING AND RELIEF VALVES
2. CHECK ON-MACHINE UNLOADING AND RELIEF VALVES
1. ADJUST STACK RELIEF VALVE
3. ADJUST TRACK TENSIONING UNLOADING VALVE
5. ADJUST AUGER/CONVEYOR RELIEF VALVES
6. ADJUST TOW POINT CONTROL VALVES
2.52 REPAIR TOW POINT CYLINDER
2. REMOVE CLEVIS, CYLINDER HEAD, AND PISTON
B. CLEAN - TM-5-3895-373-34_720
C. INSPECT - TM-5-3895-373-34_721
2. INSPECT PISTON ROD - TM-5-3895-373-34_722
4. INSPECT CYLINDER HEAD
D. ASSEMBLE. - TM-5-3895-373-34_724
2. INSTALL PREFORMED PACKINGS AND SEALS
3. ASSEMBLE PISTON COMPONENTS
4. ASSEMBLE PISTON AND CYLINDER
2.53 REPLACE/REPAIR HYDRAULIC RESERVOIR COMPONENTS
A. REMOVE - TM-5-3895-373-34_729
2. REMOVE HYDRAULIC HOSES
3. DISCONNECT TEST MANIFOLD
5. REMOVE HYDRAULIC RESERVOIR FILLER OPENING CAP ASSEMBLY
b. Use   crowbar   to   lift   rear   of   hydraulic   reservoir
f. Attach sling straps
7. REMOVE ELBOWS AND PLUGS
8. REMOVE    HYDRAULIC    RESERVOIR    COVER AND GASKET
B. CLEAN - TM-5-3895-373-34_737
2. CLEAN FASTENERS
C. INSTALL - TM-5-3895-373-34_739
2. INSTALL DRAIN HOSE
4. NSTALL GASKET AND HYDRAULIC RESERVOIR COVER
5. INSTALL PLUGS AND ELBOWS
6. INSTALL HYDRAULIC RESERVOIR
h. Apply   thread   locking   compound   to   threads
7. INSTALL HYDRAULIC RESERVOIR FILLER OPENING CAP ASSEMBLY
8. INSTALL ENGINE OIL COOLER, FILTER DIFFERENTIAL   PRESSURE   TRANSMIT-IER, AND ATTACHED HOSES
9. INSTALL TEST MANIFOLD
11. INSTALL BULKHEAD PARTITION
2.54 REPLACE HYDRAULIC HOSES, TUBES, AND FITTINGS
A. REMOVE - TM-5-3895-373-34_750
2. REMOVE HOSES, TUBES, AND FILLINGS
b. Use a cleaning cloth and cleaning solvent to remove   grease   and   other   buildup
e. Slowly loosen tube coupling nut
B. CLEAN - TM-5-3895-373-34_754
1. INSTALL STRAIGHT FITTINGS
2. INSTALL O-RING BOSS (ORB) FITTINGS
3. INSTALL TAPERED PIPE THREAD FITTINGS
c. Apply hydraulic fitting sealant
f. Install anti-chafing pads
a. Use    compressed    air
d. Tag, disconnect, and plug hoses
Hydraulic    oil    under    pressure    can penetrate skin or damage eyes.
d. Shut off engine and remove key from ignition switch
2.54. REPAIR HYDRAULIC HOSES, TUBES, AND FITTINGS - Continued
1. GENERAL REMOVAL INSTRUCTIONS
Tow point flow control valve
2. REMOVE DCA HOUSING
3. REMOVE RETURN MANIFOLD
f. Tag and disconnect tube
n. Disconnect    screed    vibration    solenoid    valve
4. REMOVE TOW POINT MOUNT PLATE
d. Tag and disconnect hoses
f. Cut and remove tie wraps
5. REMOVE    TUBES    AND    HOSES    FROM    RIGHT AUGER/CONVEYOR SPEED CONTROL VALVE
6. REMOVE    TUBES    AND    HOSES    FROM    LEFT AUGER/CONVEYOR SPEED CONTROL VALVE
. REMOVE AUGER/CONVEYOR SPEED CONTROL VALVE.
8. REMOVE TOW POINT FLOW DIVIDER AND TOW POINT FLOW CONTROL VALVE
e. Remove   hex   nuts
9. REMOVE TOW POINT CONTROL VALVES
e. Remove hex nuts
10. REMOVE AUGER/CONVEYOR CONTROL VALVES
f. Remove    bolts
11. REMOVE VALVE AND CYLINDER FLOW DIVIDER
f. Tag   and   disconnect   swivel   elbow
12. REMOVE AUGER/CONVEYOR FLOW DIVIDER
d. Tag and disconnect tubes
13. REMOVE STACK VALVE
h. Tag and disconnect hoses
i. Tag and disconnect hoses
B. CLEAN - TM-5-3895-373-34_790
2. CLEAN    VALVE    PANEL    AREA    WHERE CONTROL VALVE OR FLOW DIVIDER HAS BEEN REMOVED
1. INSTALL STACK VALVE
h. Apply hydraulic fitting sealant
k. Connect   hoses
q. Apply   electrical   insulating   compound
2. INSTALL AUGER/CONVEYOR FLOW DIVIDER
f. Connect     tubes
d. Install lockwashers
e. Apply   hydraulic   fitting   sealant   to   the   exposed threads of tube reducer
a. Place auger/conveyor control valve
b. Install lockwashers
e. Apply   hydraulic   fitting   sealant
h. Apply   electrical   insulating   compound   to   male ends of auger/conveyor control valve electrical connectors
5. INSTALL TOW POINT CONTROL VALVES
d. Connect   rear   tow   point   control   valve
6. INSTALL TOW POINT FLOW DIVIDER
g. Connect swivel tee
7. INSTALL AUGER/CONVEYOR SPEED CONTROL VALVE
8. INSTALL    TUBES    AND    HOSES    ONTO    RIGHT AUGER/CONVEYOR SPEED CONTROL VALVE
9. INSTALL     TUBES     AND     HOSES     ONTO     LEFT AUGER/CONVEYOR SPEED CONTROL VALVE
10. INSTALL TOW POINT MOUNT PLATE
e. Apply hydraulic fitting sealant to exposed threads of elbows
i. Apply hydraulic fitting sealant to exposed threads of swivel tee
k. Apply   electrical   insulating   compound   to   male ends of front tow point control valve electrical connector
11. INSTALL RETURN MANIFOLD ON ENGINE COWLING
h. Apply hydraulic fitting sealant to exposed threads on elbows
I. Apply hydraulic fitting sealant to exposed threads on elbows
r. Apply   electrical   insulating   compound   to   male fittings of electrical connectors
12. INSTALL DCA HOUSING AND HOUSING BRACKET ON ENGINE COWLING
2.56 REPLACE SCREED VIBRATION CONTROL VALVE
2. REMOVE TEES AND ELBOWS FROM SCREED VIBRATION CONTROL VALVE
1. INSTALL   TEES   AND   ELBOWS   ONTO   SCREED VIBRATION CONTROL VALVE
2. INSTALL SCREED VIBRATION CONTROL VALVE
2.57 REPLACE SCREED TRAVEL LOCK VALVE
A. REMOVE - TM-5-3895-373-34_825
2. REMOVE SCREED TRAVEL LOCK VALVE
. CONNECT HYDRAULIC HOSES
SECTION X. PAVING MACHINE COMPONENTS MAINTENANCE
2.58 REPLACE/REPAIR EXTENSION SCREED HEIGHT ADJUSTMENT
A. REMOVE - TM-5-3895-373-34_830
4. REMOVE LIFT JACK ASSEMBLY
5. REMOVE VERTICAL ADJUSTMENT BLOCK ASSEMBLY
6. DISASSEMBLE VERTICAL ADJUSTMENT BLOCK ASSEMBLY.
B. CLEAN - TM-5-3895-373-34_834
C. INSTALL - TM-5-3895-373-34_835
2. INSTALL VERTICAL ADJUSTMENT BLOCK ASSEMBLY
3. INSTALL LIFT JACK ASSEMBLY
4. INSTALL   LIFT   JACK   ASSEMBLY   CONNECTING SHAFT AND HEIGHT ADJUSTMENT KNOBS
m. Slide   inner   height   adjustment   knob
5. INSTALL MOUNTING BRACKET AND CATCH PLATE
D. ADJUST - TM-5-3895-373-34_841
A. REMOVE - TM-5-3895-373-34_842
2. REMOVE SCRAPER
3. SUPPORT HOPPER WING WITH OVERHEAD HOIST
4. REMOVE HEADLESS STRAIGHT ROD
5. REMOVE HOPPER WING.
2. INSTALL HEADLESS STRAIGHT ROD
3. INSTALL SCRAPER
4. INSTALL FLASHING, CONVEYOR ACCESS DOOR, AND EXTENSION BRACKET
k. Install flat washers
2.60 REPAIR HOPPER LIFT CYLINDER
1. REMOVE RETAINING RING - TM-5-3895-373-34_852
b. Clamp head end of piston rod
B. CLEAN - TM-5-3895-373-34_854
C. INSPECT - TM-5-3895-373-34_855
2. INSPECT PISTON ROD - TM-5-3895-373-34_856
4. INSPECT PISTON
D. REPAIR - TM-5-3895-373-34_858
2. INSTALL SPHERICAL BEARING
E. ASSEMBLE. - TM-5-3895-373-34_860
2. ASSEMBLE PISTON COMPONENTS.
3. ASSEMBLE    PISTON    ROD    AND    CYLINDER TUBE
g. Insert retaining ring
2.61 REPLACE CONVEYOR CHAIN ASSEMBLY
2. REMOVE CONVEYOR ACCESS DOOR
4. REMOVE CONVEYOR DRAG PLATE GUARD
6. REDUCE CHAIN TENSION
8. REMOVE CONVEYOR CHAIN ASSEMBLY
B. CLEAN - TM-5-3895-373-34_869
C. INSPECT - TM-5-3895-373-34_870
4. INSPECT CONVEYOR DRIVE SHAFT, BEARING UNITS, AND SPROCKET WHEELS
2. INSTALL INNER AND OUTER CHAIN GUIDE BARS
3. INSTALL CONVEYOR CHAIN ASSEMBLY ONTO SPROCKET WHEEL AND CONVEYOR DRIVE SHAFT.
4. POSITION     OFFSET     LINKS     FOR     RECON- NECTING CONVEYOR CHAIN ASSEMBLY
5. CONNECT     LOOSE     END     OF     CONVEYOR CHAIN ASSEMBLY AT OFFSET LINKS
6. ALIGN CONVEYOR CHAIN ASSEMBLY
g. Clean    threads    of    set    screws
7. REPLACE CONVEYOR CHAIN GUARDS
9. REPLACE CONVEYOR ACCESS DOOR
10. INSTALL CENTER FLASHING
2.62 REPLACE CONVEYOR DRAG PLATES AND ENGINE INSULATION PAN.
A. REMOVE - TM-5-3895-373-34_882
2. REMOVE CHAIN PLATE LID
4. REMOVE    ENGINE    INSULATION    PAN    AND INSULATION
B. CLEAN - TM-5-3895-373-34_885
1. INSTALL INSULATION AND ENGINE INSULATION PAN.
2. REPLACE REAR CONVEYOR DRAG PLATE
3. REPLACE CHAIN PLATE LID.
4. REPLACE FRONT CONVEYOR DRAG PLATE
2.63 REPLACE AND ADJUST AUGER/CONVEYOR DRIVE CHAIN.
A. REMOVE - TM-5-3895-373-34_891
2. REMOVE CENTER COVER
4. REMOVE TOP CHAIN COVER PLATE FROM AUGER/CONVEYOR DRIVE CHAIN HOUSING
6. LOOSEN AUGER/CONVEYOR DRIVE CHAIN
B. CLEAN - TM-5-3895-373-34_895
1. REPLACE AUGER/CONVEYOR DRIVE CHAIN
D. ADJUST - TM-5-3895-373-34_897
E. INSTALL.
3. INSTALL CENTER COVER
4. INSTALL BOTTOM COVER PLATE AND REAR COVER PLATE ON AUGER/CONVEYOR DRIVE CHAIN HOUSING
2.64 REPLACE/REPAIR CONVEYOR DRIVE SHAFT, BEARING UNITS, AND SPROCKET WHEELS
A. REMOVE - TM-5-3895-373-34_902
2. CLEAN ASSEMBLED CONVEYOR DRIVE SHAFT
3. DISASSEMBLE CONVEYOR DRIVE SHAFT ASSEMBLY
B. CLEAN - TM-5-3895-373-34_905
2. CLEAN   MAIN   FRAME   AT   BEARING   PLATE MOUNTING   SURFACES   AND   DRIVE   SHAFT THROUGH-WAYS
2. INSPECT SPROCKET WHEEL TEETH AND KEYWAY
2. ASSEMBLE DRIVE SHAFT.
3. INSTALL DRIVE SHAFT AS AN ASSEMBLY
4. LEVEL DRIVE SHAFT
5. ALIGN   DRIVE   SHAFT   AND   SPROCKET WHEELS
6. ALIGN SPROCKET WHEEL
2.65 REPLACE/REPAIR CONVEYOR ROLLER AND BEARING UNITS
A. REMOVE. - TM-5-3895-373-34_914
3. REMOVE TENSION BOLTS AND BEARING SUPPORT PLATES
1. CLEAN ALL METAL PARTS
2. CLEAN BEARING SUPPORT PLATE MOUNTING SURFACES
1. INSPECT CONVEYOR ROLLER
2. INSTALL   BEARING   SUPPORT   PLATES   AND TENSION BOLTS
3. INSTALL CONVEYOR ROLLER AND BEARING UNITS AS AN ASSEMBLY
2.66 REPLACE EXTENSION SCREED FRAME.
A. REMOVE. - TM-5-3895-373-34_922
2. REMOVE SCREED STEPS, AND HANDRAIL
d. Remove hex head cap screws
j. Remove hex nuts
3. REMOVE SCREED COVER PLATES
5. REMOVE EXTENSION SCREED BLOWER
6. REMOVE EXTENSION SCREED BURNER CHAMBER ASSEMBLY
f. Slide   shield
7. REMOVE EXTENSION SCREED PLATE
9. DISCONNECT EXTENSION SCREED
10. REMOVE EXTENSION SCREED
11. REMOVE EXTENSION SCREED HYDRAULIC LINES AND FITTINGS
12. REMOVE EXTENSION SCREED BASE
13. REMOVE HEIGHT ADJUST COMPONENTS
B. CLEAN - TM-5-3895-373-34_936
C. INSPECT
2. INSPECT EXTENSION SCREED BASE
D. INSTALL - TM-5-3895-373-34_939
D. INSTALL - TM-5-3895-373-34_940
i. Position catch plate mounting bracket
5. COUPLE EXTENSION SCREED FRAME TO EXTENSION SCREED BASE
6. INSTALL EXTENSION SCREED HYDRAULIC LINES AND FITTINGS
D. INSTALL - TM-5-3895-373-34_944
7. INSTALL EXTENSION SCREED
g. Apply   hydraulic   fitting   sealant   to   threads   of elbows
1. Route screed harness
9. INSTALL BURNER CHAMBER ASSEMBLY
j. Install and tighten screed burner fuel hose
10. INSTALL BLOWER
11. INSTALL SCREED STEPS
D. INSTALL - Continued - TM-5-3895-373-34_952
h. Remove   second   hex   head   cap   screw
q. Remove second hex nut
12. INSTALL SCREED HANDRAIL
13. INSTALL SCREED STEPS
14. INSTALL SCREED COVER PLATES
2.67 REPLACE MAIN SCREED FRAME
2. REMOVE MAIN SCREED VIBRATOR COMPONENTS FROM MAIN SCREED
3. REMOVE     BURNER     CHAMBER     ASSEMBLY FROM MAIN SCREED
h. Remove flexible pipe
5. REMOVE SCREED ARM
c. Tag and disconnect left hand extension screed vibration hoses
7. REMOVE HYDRAULIC HOSES, TUBES, AND FITTINGS FROM RIGHT HAND MAIN SCREED FRAME
8. DISCONNECT     AND LAY ASIDE SCREED BURNER MANIFOLD
9. DISCONNECT AND LAY ASIDE CROWN ADJUSTMENT ASSEMBLY
10. REMOVE BLOWER ASSEMBLY.
13. SEPARATE MAIN SCREED FRAMES
B. CLEAN - TM-5-3895-373-34_969
2. CLEAN    ALL    FASTENERS    TREATED    WITH THREAD LOCKING COMPOUND
C. INSPECT - TM-5-3895-373-34_971
2. INSPECT MAIN SCREED PLATE
D. INSTALL - TM-5-3895-373-34_973
2. INSTALL SIDE PLATE
4. INSTALL BLOWER ASSEMBLY.
5. CONNECT CROWN ADJUSTMENT ASSEMBLY
6. CONNECT SCREED BURNER MANIFOLD
7. INSTALL FITTINGS, TUBES AND HYDRAULIC HOSES ONTO RIGHT HAND MAIN SCREED FRAME
8. INSTALL FITTINGS, TUBES, AND HYDRAULIC HOSES   ONTO   LEFT   HAND   MAIN   SCREED FRAME
g. Connect   left   hand   extension   screed   vibration hoses
9. INSTALL SCREED ARM
11. INSTALL BURNER CHAMBER ASSEMBLY
k. Apply hydraulic fitting sealant to threads of elbow
12. INSTALL MAIN SCREED VIBRATOR COMPONENTS
k. Apply anti-seize compound
2.68 REPLACE AUGER BEARING UNITS, SHAFT, AND SPROCKET WHEEL.
A. REMOVE - TM-5-3895-373-34_987
2. REMOVE SHAFT AND BEARING UNITS FROM THE PAVING MACHINE
4. REMOVE    BEARING    UNIT    FROM    BEARING MOUNT
2. CLEAN   FASTENERS   TREATED   WITH   THREAD LOCKING COMPOUND
C. INSPECT - TM-5-3895-373-34_991
D. INSTALL - TM-5-3895-373-34_992
3. INSTALL SHAFT
4. INSTALL BEARING MOUNT ON MAIN FRAME
FOLLOW-ON-TASKS - TM-5-3895-373-34_995
2.69 REPLACE/REPAIR AUGER/CONVEYOR MOTOR AND DRIVE SPROCKET WHEEL
A. REMOVE - TM-5-3895-373-34_997
3. REMOVE INBOARD BATTERY
4. DISCONNECT    SCREED    BURNER    FUEL    LINE, SCREED HYDRAULIC HOSES, AND TUBES AT TRACTOR REAR BULKHEAD
A. REMOVE - Continued - TM-5-3895-373-34_1000
g. Wipe up any spilled fuel or hydraulic oil
5. DISCONNECT SCREED EXTENSION CYLINDER EXTEND   AND   RETRACT   HYDRAULIC    HOSES AND    SCREED    VIBRATION    CONTROL    VALVE TUBES AT TRACTOR REAR BULKHEAD.
6. DISCONNECT SCREED EXTENSION CYLINDER RETURN LINE TUBE FROM RETURN MANIFOLD AND     SET ASIDE. DISCONNECT SCREED VIBRATION SOLENOID VALVE TUBE 5 FROM SCREED VIBRATION SOLENOID VALVE   AND SET ASIDE
7. REMOVE REAR COVER PLATE FROM AUGER/ CONVEYOR DRIVE CHAIN HOUSING
8. DISCONNECT HYDRAULIC HOSES FROM AUGER/CONVEYOR MOTOR IN AND OUT PORTS.
10. REMOVE     TOP     CHAIN     COVER     PLATE,     LIFT AUGER/CONVEYOR    DRIVE    CHAIN    OFF SPROCKET WHEEL, AND REMOVE ELBOWS
1. REMOVE DRIVE SPROCKET WHEEL AND MOTOR MOUNT FROM AUGER/CONVEYOR MOTOR
3. REMOVE    CHECK    VALVE,    SEPARATE    VALVE HOUSING   FROM   AUGER/CONVEYOR   MOTOR, COUNTERBALANCE WEIGHT ASSEMBLY, COMPRESSION SPRINGS, AND VALVE
B. DISASSEMBLE - Continued - TM-5-3895-373-34_1009
4. REMOVE VALVE PLATE, VALVE DRIVE SHAFT, GEAR SET, AND MULTIPLE GEAR SHAFT FROM BEARING HOUSING AND SHAFT ASSEMBLY
2.69 REPLACE/REPAIR AUGER/CONVEYOR MOTOR AND DRIVE SPROCKET WHEEL - Continued
C. CLEAN - TM-5-3895-373-34_1012
2. CLEAN ALL FASTENERS WITH THREAD LOCKING COMPOUND SOLVENT
2. INSPECT VALVE HOUSING
4. INSPECT GEAR SET
1. LUBRICATE AND INSTALL BEARING   HOUSING SHAFT FACE SEAL
2. INSTALL SHAFT COUPLING ASSEMBLY IN BEARING HOUSING
E. ASSEMBLE Continued - TM-5-3895-373-34_1018
5. INSTALL ALIGNMENT STUDS IN BEARING HOUSING AND SHAFT ASSEMBLY
7. ALIGN     AND     INSTALL     GEAR     SET     ONTO BEARING HOUSING AND SHAFT ASSEMBLY
9. INSTALL VALVE PLATE ONTO GEAR SET
11. ASSEMBLE COMPRESSION SPRINGS, PREFORMED PACKING, AND GASKET INTO VALVE HOUSING
12. INSTALL COUNTERBALANCE WEIGHT ASSEMBLY   AND   FACE   SEAL   RINGS   INTO VALVE HOUSING
13. INSTALL VALVE HOUSING AND COUNTERBALANCE WEIGHT ASSEMBLY ONTO ASSEMBLED VALVE PLATE
15. INSTALL   CHECK   VALVES   AND   FILL/DRAIN PLUG.    FILL    AUGER/CONVEYOR    MOTOR WITH HYDRAULIC OIL
16. ASSEMBLE AUGER/CONVEYOR MOTOR, SHIM, DRIVE SPROCKET WHEEL, AND MOTOR MOUNT
1. INSTALL AUGER/CONVEYOR MOTOR ONTO PAVING MACHINE MAIN FRAME
2. ALIGN    AUGER/CONVEYOR    DRIVE    SPROC- KET WHEEL WITH AUGER SPROCKET WHEEL AND CONVEYOR SPROCKET WHEEL IN THE AUGER/ CONVEYOR DRIVE SYSTEM AND   CONNECT   AUGER/CONVEYOR   DRIVE CHAIN.
3. INSTALL    TOP    CHAIN    COVER    PLATE    AND ELBOWS.
4. CONNECT HYDRAULIC HOSES TO AUGER/CONVEYOR    MOTOR    IN    AND    OUT PORTS.
5. CONNECT   SCREED   EXTENSION   CYLINDER RETURN LINE TO RETURN MANIFOLD. CONNECT   SCREED   VIBRATION   SOLENOID VALVE TUBE TO SCREED VIBRATION SOLENOID VALVE
6. INSTALL    SCREED    EXTENSION    CYLINDER EXTEND AND RETRACT HYDRAULIC HOSES. INSTALL SCREED VIBRATION CONTROL VALVE AND VALVE TUBES.
7. CONNECT    LEFT    SIDE    SCREED    BURNER FUEL LINE, AND SCREED HYDRAULIC HOSES AND TUBE TO STRAIGHT ADAPTERS.
8. INSTALL INBOARD BATTERY
9. ADJUST   AUGER/CONVEYOR   DRIVE   CHAIN TENSION AND REPLACE TOP CHAIN COVER PLATE ONTO AUGER/CONVEYOR DRIVE CHAIN HOUSING
10. INSTALL    SCREED    HARNESS    ELECTRICAL RECEPTACLE.
11. REPLACE COVER
2.70 REPAIR SCREED LIFT CYLINDER
1. REMOVE RETAINING RING - TM-5-3895-373-34_1039
A. DISASSEMBLE - Continued.
B. CLEAN. - TM-5-3895-373-34_1041
C. INSPECT - TM-5-3895-373-34_1042
2. INSPECT PISTON ROD
D. REPAIR.
E. ASSEMBLE - TM-5-3895-373-34_1045
2. INSTALL PACKINGS AND SEALS
3. REASSEMBLE PISTON COMPONENTS
4. ASSEMBLE PISTON AND SCREED LIFT CYLINDER
5. INSTALL RETAINING RING
2.71 REPLACE MAIN AND EXTENSION SCREED PLATES.
2. CLEAN AREA BETWEEN SCREED FRAME
B. REMOVE.
2. ALIGN EXTENSION SCREED PLATES FLUSH WITH MAIN SCREED PLATE
4. LOWER    SCREED    TO    THE    GROUND    AND REMOVE     FASTENERS     FROM     MAIN     AND EXTENSION SCREED PLATES
Removal Comments - TM-5-3895-373-34_1055
5. REMOVE SCREED PLATES FROM MAIN AND EXTENSION SCREEDS WITH SCREED RAISED.
2.71 REPLACE MAIN AND EXTENSION SCREED PLATES - Continued.
1. INSPECT SCREED PLATE FOR BOWING OR SURFACE DISTORTION
1. CLEAN SCREED BASE
3. ASSEMBLE SCREED PLATE TO SCREED
D. REPLACE - Continued
Removal Comments - TM-5-3895-373-34_1062
2.72 REPAIR SCREED EXTENSION CYLINDER
A. DISASSEMBLE.
3. REMOVE     PISTON     AND     CYLINDER     HEAD FROM PISTON ROD
4. REMOVE   SEAL   AND   PACKING   RETAINERS FROM PISTON.
B. CLEAN - TM-5-3895-373-34_1067
C. INSPECT - TM-5-3895-373-34_1068
3. INSPECT CYLINDER HEAD
5. CLEAN ALL METAL PARTS AFTER INSPECTION.
1. PRESS   OUT   SPHERICAL   BEARING   FROM CYLINDER TUBE BASE
1. INSTALL COMPRESSION CUP, RING WIPER, PACKING     RETAINER,     AND     O-RING     INTO CYLINDER HEAD
2. INSTALL   SEAL   AND   PACKING   RETAINERS ONTO PISTON
3. REASSEMBLE PISTON ROD
4. INSERT PISTON ROD AND CYLINDER HEAD INTO SCREED EXTENSION CYLINDER
5. SECURE CYLINDER HEAD WITH RETAINING RING
2.73 REPLACE EXTENSION SCREED GUIDE SHAFT SUPPORT, GUIDE SHAFTS, AND SLEEVE BUSHINGS
1. REMOVE THICKNESS CONTROL ASSEMBLY
A. REMOVE - Continued - TM-5-3895-373-34_1079
1. CLEAN    GUIDE    SHAFTS,    GUIDE    BARS,    AND GUIDE SHAFT SUPPORT
2. CLEAN MOUNTING HARDWARE
C. INSPECT - TM-5-3895-373-34_1082
2. INSTALL   GUIDE   SHAFT   SUPPORT   ASSEMBLY AND GUIDE SHAFTS INTO THE PAVING MACHINE
D. INSTALL - Continued - TM-5-3895-373-34_1084
3. INSTALL THICKNESS CONTROL ASSEMBLY
2.74 REPLACE MAIN SCREED VIBRATOR COMPONENTS
2.74 REPLACE MAIN SCREED VIBRATOR COMPONENTS.
2. REMOVE   MOTOR   MOUNT,   RETAINER   PLATE, AND BEARING PLATE.
3. REMOVE    BEARINGS    FROM    BEARING    PLATE AND MOTOR MOUNT
1. CLEAN ALL METAL PARTS.
C. INSPECT - TM-5-3895-373-34_1091
D. INSTALL - TM-5-3895-373-34_1092
2.74 REPLACE MAIN SCREED VIBRATOR COMPONENTS - Continued
3. INSTALL   BEARING   PLATE,   RETAINER   PLATE, AND MOTOR MOUNT
4. INSTALL UNIVERSAL JOINT ON DRIVE SHAFTS
2.75 REPLACE EXTENSION SCREED VIBRATOR COMPONENTS - TM-5-3895-373-34_1096
1. REMOVE   MOTOR   MOUNT,   RETAINER   PLATE, AND BEARING PLATE
2. REMOVE    BEARINGS    FROM    MOTOR    MOUNT AND BEARING PLATE
C. INSPECT. - TM-5-3895-373-34_1099
2. INSPECT DRIVE SHAFT FOR DAMAGE.
2.75 REPLACE EXTENSION SCREED VIBRATOR COMPONENTS - TM-5-3895-373-34_1101
2.76 REPAIR SCREED VIBRATION MOTOR
A. DISASSEMBLE - TM-5-3895-373-34_1103
3. REMOVE AND DISASSEMBLE MOTOR SHAFT
4. REMOVE CHECK VALVE AND NEEDLE BEARING FROM MOTOR COVER
B. CLEAN - TM-5-3895-373-34_1106
C. INSPECT - TM-5-3895-373-34_1107
3. INSPECT   MOTOR    SHAFT,    OUTER    GEROTOR GEAR, AND INNER GEROTOR GEAR
2. INSTALL   NEEDLE   BEARING   AND   CHECK VALVE INTO MOTOR COVER
3. ASSEMBLE AND INSTALL MOTOR SHAFT.
4. INSTALL MOTOR MOUNTING PLATE, ENCASED SEAL, AND PREFORMED PACKINGS
5. INSTALL ELBOWS AND PREFORMED PACKINGS.
2.77 REPLACE/REPAIR SCREED VIBRATION FLOW DIVIDER
2. CLEAN    SCREED    VIBRATION    FLOW    DIVIDER AND ELBOWS
3. REMOVE   SCREED   VIBRATION   FLOW   DIVIDER FROM SCREED
B. DISASSEMBLE.
1. INSPECT BODY
E. ASSEMBLE - TM-5-3895-373-34_1118
2. INSTALL PREFORMED PACKINGS, PLUGS, AND ELBOWS ONTO BODY
F. REPLACE
APPENDIX A REFERENCES - TM-5-3895-373-34_1121
REFERENCES -cont - TM-5-3895-373-34_1122
APPENDIX B EXPENDABLE AND DURABLE ITEMS LIST
SECTION II. EXPENDABLE AND DURABLE ITEMS LIST - TM-5-3895-373-34_1124
EXPENDABLE AND DURABLE ITEMS LIST -cont - TM-5-3895-373-34_1125
EXPENDABLE AND DURABLE ITEMS LIST -cont - TM-5-3895-373-34_1126
APPENDIX C ILLUSTRATED LIST OF MANUFACTURED ITEMS
SECTION II. LIST OF MANUFACTURED ITEMS
Figure 1. Alignment Stud
Figure 2. Centering Jig
Figure 3. 2.75 In. Diameter Driver
Figure 4. 3.5 In. Diameter Driver
Figure 5. 4.5 In. Diameter Driver
Figure 6. Input Bearing Driver
Figure 7. Flywheel Guide Pin
Figure 8. Hollow Pipe
Figure 9. Lock Nut Torquing Adapter
Figure 10. Mandrel
Figure 11. Mandrel
Figure 12. Mandrel
Figure 13. Mandrel
Figure 14. Pinion Stop Support Block
Figure 15. Shaft Bearing Removal Tool
Figure 16. Shaft Face Seal Tool
Figure 17. Shaft Face Seal Tool
Figure 18. Shaft Seal Assembly Tool
Figure 19. Shaft Seal Driver Tool
Figure 20. Shaft Seal Bullet
Figure 21. Shaft Seal Installation Tool
Figure 22. Spacer Wedge
Figure 23. Support Cylinder
Figure 24. Track Frame Offset Wrench
Figure 25. Valve Seat Installation Tool
Figure 26. Valve Sleeve Installation Tool
Figure 27. Straightedge
APPENDIX D TOOL IDENTIFICATION LIST
SECTION II. TOOL IDENTIFICATION LIST - TM-5-3895-373-34_1157
TOOL IDENTIFICATION LIST -cont - TM-5-3895-373-34_1158
TOOL IDENTIFICATION LIST -cont - TM-5-3895-373-34_1159
TOOL IDENTIFICATION LIST -cont - TM-5-3895-373-34_1160
TOOL IDENTIFICATION LIST -cont - TM-5-3895-373-34_1161
TOOL IDENTIFICATION LIST -cont - TM-5-3895-373-34_1162
TOOL IDENTIFICATION LIST -cont - TM-5-3895-373-34_1163
APPENDIX E TORQUE LIMITS
SECTION II. TORQUE LIMITS FOR CAP SCREWS AND BOLTS
Tightening Torque - Metric Class 8.8 - TM-5-3895-373-34_1166
SECTION III. TORQUE LIMITS FOR SET SCREWS - TM-5-3895-373-34_1167
INDEX -cont - TM-5-3895-373-34_1169
INDEX -cont - TM-5-3895-373-34_1170
INDEX -cont - TM-5-3895-373-34_1171
INDEX -cont - TM-5-3895-373-34_1172
INDEX -cont - TM-5-3895-373-34_1173

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