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STRESS
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Material Science Volume 1 of 2
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Types of Applied Stress

STRESS DOE-HDBK-1017/1-93 Properties of Metals Stress is the internal resistance, or counterfource, of a material to the distorting effects of an external force or load.  These counterforces tend to return the atoms to their normal positions. The total resistance developed is equal to the external load.  This resistance is known as stress. Although it is impossible to measure the intensity of this stress, the external load and the area to which it is applied can be measured.   Stress (s) can be equated to the load per unit area or the  force  (F)  applied  per  cross-sectional  area  (A)  perpendicular  to  the  force  as  shown  in Equation (2-1). (2-1) Stress       F A where: s = stress (psi or lbs of force per in.2) F = applied force (lbs of force per in.2) A = cross-sectional area (in.2) Stresses occur in any material that is subject to a load or any applied force.   There are many types  of  stresses, but  they  can  all be  generally  classified  in  one of  six  categories:   residual stresses,  structural  stresses,  pressure  stresses,  flow  stresses,  thermal  stresses,  and  fatigue stresses. Residual  stresses  are  due  to  the  manufacturing  processes  that  leave  stresses  in  a material.   Welding leaves residual stresses in the metals  welded.   Stresses associated with welding are further discussed later in this module. Structural stresses are stresses produced in structural members because of the weights they support.   The weights provide the loadings.   These stresses are found in building foundations and frameworks, as well as in machinery parts. MS-02 Page 2 Rev. 0

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