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Rack-and-Pinion Piston-Type Rotary Actuators
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Tandem Cylinders
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Fluid Power - Intro to Hydraulics, Pneumatics, and how it all works
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Figure 10-11.—Applications of actuating cylinders.

flow  of  fluid  to  and  from  the  two  chambers  of the  actuating  cylinder. Since   the   two   control   valves   operate independently  of  each  other  as  far  as  hydraulic pressure is concerned, failure of either hydraulic system does not render the actuator inoperative. Failure  of  one  system  does  reduce  the  output  force by  one-half;  however,  this  force  is  sufficient  to permit  operation  of  the  actuator. RACK-AND-PINION   PISTON-TYPE ROTARY   ACTUATORS The   rack-and-pinion-type   actuators,   also referred  to  as  limited  rotation  cylinders,  of  the single  or  multiple,  bidirectional  piston  are  used for  turning,  positioning,  steering,  opening  and closing,   swinging,   or   any   other   mechanical function   involving   restricted   rotation.   Figure 10-10  shows  a  typical  rack-and-pinion  double- piston  actuator. The  actuator  consists  of  a  body  and  two reciprocating  pistons  with  an  integral  rack  for rotating  the  shaft  mounted  in  roller  or  journal bearings.  The  shaft  and  bearings  are  located  in a  central  position  and  are  enclosed  with  a  bearing cap.  The  pistons,  one  on  each  side  of  the  rack, are  enclosed  in  cylinders  machined  or  sleeved  into the body. The body is enclosed with end caps and static   seals   to   prevent   external   leakage   of pressurized  fluid. Only   a   few   of   the   many   applications   of actuating cylinders were discussed in the preceding paragraphs. Figure 10-11 shows additional types of  force  and  motion  applications. In  addition  to  its  versatility,  the  cylinder-type actuator  is  probably  the  most  trouble-free component  of  fluid  power  systems.  However,  it is  very  important  that  the  cylinder,  mechanical linkage, and actuating unit are correctly aligned. Any misalignment will cause excessive wear of the piston,   piston   rod,   and   seals.   Also,   proper adjustment  between  the  piston  rod  and  the actuating  unit  must  be  maintained. Figure 10-10.—Rack-and-pinion double-piston rotary actuator. 10-6

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