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Tube Bending
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Tube Cutting and Deburring
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Fluid Power - Intro to Hydraulics, Pneumatics, and how it all works
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Figure 5-6.—Bending tubing with hand-operated tube bender.

Figure 5-3.—Tube cutting. 5. Tighten the drive screw 1/8 to 1/4 turn. Do not  overtighten  the  drive  screw.  Overtightening can damage soft tubing or cause excessive wear or  breakage  of  the  cutter  wheel  in  hard  tubing. 6.  Swing  the  ratchet  handle  back  and  forth through  the  available  clearance  until  there  is  a noticeable  ease  of  rotation.  Avoid  putting  side force on the cutter handle. Side force will cause the  cutter  wheel  to  break. 7.  Tighten  the  drive  screw  an  additional  1/8 to 1/4 turn and swing the ratchet handle back and forth,  retightening  the  drive  screw  as  needed  until the  cut  is  completed.  The  completed  cut  should be  1/2  degree  square  to  the  tube  centerline. Figure 5-4.—Chipless cutter. After the tubing is cut, remove all burrs and sharp edges from inside and outside of the tube (fig.  5-5)  with  deburring  tools.  Clean  out  the tubing.  Make  sure  no  foreign  particles  remain. A convenient method for cutting tubing with a hacksaw is to place the tube in a flaring block and clamp the block in a vice. After cutting the tubing with a hacksaw, remove all saw marks by filing. Tube Bending The  objective  in  tube  bending  is  to  obtain  a smooth  bend  without  flattening  the  tube.  Tube bending is usually done with either a hand tube bender  or  a  mechanically  operated  bender. Figure 5-5.—Properly burred tubing. 5-5

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