When stress is present strain will be involved also. The two types of strain will be discussed in this chapter. Personnel need to be aware how strain may be applied and how it affects the component.

EO 1.3 DEFINE the following terms:

a. Strain

b. Plastic deformation

c. Proportional limit

EO 1.4 IDENTIFY the two common forms of strain.

EO 1.5 DISTINGUISH between the two common forms of strain according to dimensional change.

EO 1.6 STATE how iron crystalline lattice structures, y and oc, deform under load.

Definition of Strain

In the use of metal for mechanical engineering purposes, a given state of stress usually exists in a considerable volume of the material. Reaction of the atomic structure will manifest itself on a macroscopic scale. Therefore, whenever a stress (no matter how small) is applied to a metal, a proportional dimensional change or distortion must take place.

Such a proportional dimensional change (intensity or degree of the distortion) is called strain and is measured as the total elongation per unit length of material due to some applied stress. Equation 2-2 illustrates this proportion or distortion.

where:

Types of Strain

Strain may take two forms; elastic strain and plastic deformation.

Elastic Strain

Elastic strain is a transitory dimensional change that exists only while the initiating stress is applied and disappears immediately upon removal of the stress. Elastic strain is also called elastic deformation. The applied stresses cause the atoms in a crystal to move from their equilibrium position. All the atoms are displaced the same amount and still maintain their relative geometry. When the stresses are removed, all the atoms return to their original positions and no permanent deformation occurs.

Plastic Deformation

Plastic deformation (or plastic strain) is a dimensional change that does not disappear when the initiating stress is removed. It is usually accompanied by some elastic strain.

The phenomenon of elastic strain and plastic deformation in a material are called elasticity and plasticity, respectively.

At room temperature, most metals have some elasticity, which manifests itself as soon as the slightest stress is applied. Usually, they also possess some plasticity, but this may not become apparent until the stress has been raised appreciably. The magnitude of plastic strain, when it does appear, is likely to be much greater than that of the elastic strain for a given stress increment. Metals are likely to exhibit less elasticity and more plasticity at elevated temperatures. A few pure unalloyed metals (notably aluminum, copper and gold) show little, if any, elasticity when stressed in the annealed (heated and then cooled slowly to prevent brittleness) condition at room temperature, but do exhibit marked plasticity. Some unalloyed metals and many alloys have marked elasticity at room temperature, but no plasticity.

The state of stress just before plastic strain begins to appear is known as the proportional limit, or elastic limit, and is defined by the stress level and the corresponding value of elastic strain. The proportional limit is expressed in pounds per square inch. For load intensities beyond the proportional limit, the deformation consists of both elastic and plastic strains.

As mentioned previously in this chapter, strain measures the proportional dimensional change with no load applied. Such values of strain are easily determined and only cease to be sufficiently accurate when plastic strain becomes dominant.

When metal experiences strain, its volume remains constant. Therefore, if volume remains constant as the dimension changes on one axis, then the dimensions of at least one other axis must change also. If one dimension increases, another must decrease. There are a few exceptions. For example, strain hardening involves the absorption of strain energy in the material structure, which results in an increase in one dimension without an offsetting decrease in other dimensions. This causes the density of the material to decrease and the volume to increase.

If a tensile load is applied to a material, the material will elongate on the axis of the load (perpendicular to the tensile stress plane), as illustrated in Figure 2(a). Conversely, if the load is compressive, the axial dimension will decrease, as illustrated in Figure 2(b). If volume is constant, a corresponding lateral contraction or expansion must occur. This lateral change will bear a fixed relationship to the axial strain. The relationship, or ratio, of lateral to axial strain is called Poisson's ratio after the name of its discoverer. It is usually symbolized by v.