Symptoms of Unbalance Evidence of an unbalanced condition between
the cylinders of an engine may be indicated by the following symptoms:
1. Black exhaust smoke. When this occurs, it is not always possible
to determine immediately whether the entire engine or just one of the
cylinders is overloaded. To determine which cylinder is overloaded, you
must open the indicator cock on each individual cylinder and check the
color of the exhaust.
2. High exhaust temperatures. If the temperatures of exhaust gases
from individual cylinders become higher than normal, it is an indication
of an overload within the cylinder. If the temperature of the gases in
the exhaust header becomes higher than usual, it is an indication that
all cylinders are probably overloaded. Frequent checks on the pyrometer
will indicate whether each cylinder is firing properly and carrying its
share of the load. Any sudden change in the exhaust temperature of any
cylinder should be investigated immediately. The difference in exhaust
temperatures between any two cylinders should not exceed the limits
prescribed in the engine manufacturers technical manual.
3. High lubricating oil and cooling water temperatures. If the
temperature gages for these systems show an abnormal rise in
temperature, an overloaded condition may exist. The causes of the
abnormal temperature in these systems should be determined and corrected
immediately if engine efficiency is to be maintained.
4. Excessive heat. In general, excessive heat in any part of the
engine may indicate overloading. An overheated bearing may be the result
of an overloaded cylinder; or an abnormally hot crankcase may be the
result of overloading the engine as a whole.
5. Excessive vibration or unusual sound. If all cylinders are not
developing an equal amount of power, the forces exerted by individual
pistons will be unequal. When this occurs, the unequal forces cause an
uneven turning movement to be exerted on the crankshaft, and vibrations
are set up. Through experience, you will learn to tell by the vibrations
and sound of an engine when a poor distribution of load exists. You
should use every opportunity to observe and listen to engines running
under all conditions of loading and performance.
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