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Chapter 1 INTRODUCTION - TM-9-2320-211-200019
Figure 1-1. Typical 5-ton truck, cargo.
Figure 1-3. Typical 5-ton truck, tractor wrecker.
Figure 1-5. Typical 5-ton truck, expansible van with rear lift platform
Tabulated Data
Cooling System
Axles
Chapter 2 ORGANIZATIONAL MAINTENANCE INSTRUCTIONS
Figure 2-4. Special tools and equipment.
Table 2-1, Special Tools, Test ands Support Equipment
Section Ill. LUBRICATION INSTRUCTIONS
Specific PMCS Procedures - TM-9-2320-211-200033
Table 2-2. Organizational Preventive Maintenance Checks and Services - TM-9-2320-211-200034
Table 2-2. Organizational Preventive Maintenance Checks and Services (continued) - TM-9-2320-211-200035
Table 2-2. Organizational Preventive Maintenance Checks and Services (continued). - TM-9-2320-211-200036
Table 2-2. Organizational Preventive Maintenance Checks and Services (continued). - TM-9-2320-211-200037
Table 2-2. Organizational Preventive Maintenance Checks and Services (continued) - TM-9-2320-211-200038
Table 2-2. Organizational Preventive Maintenance Checks and Services (continued) - TM-9-2320-211-200039
Table 2-2. Organizational Preventive Maintenance Checks and Services (continued) - TM-9-2320-211-200040
Table 2-2. Organizational Preventive Maintenance Checks and Services (continued) - TM-9-2320-211-200041
Transmission - TM-9-2320-211-200042
Electrical Wiring
Steering System - TM-9-2320-211-200044
Compressed air and brake system
Drive pulleys and belts
Alternator and alternator wiring
Space tire carrier
Rear winch and controls
Table 2-2. Organizational Preventive Maintenance Checks and Services - TM-9-2320-211-200050
Table 2-2. Organizational Preventive Maintenance Checks and Services (continued). - TM-9-2320-211-200051
Expandabvle van body (M291)
Expansible van with liftgate (M291A1D)
Fuel pump and fuel lines
Personnel heater electrical wiring
Hood, side, and radiator cover
Table 2-3. Troubleshooting --- Vehicle
GASOLINE ENGINE--Continued
DIESEL AND MULTIFUEL ENGINE
CLUTCH - TM-9-2320-211-200061
PROPELLER SHAFTS--Continued
BRAKE SYSTEM - TM-9-2320-211-200063
SERVICE BRAKES-Continued
STEERING SYSTEM--Continued
POWER TAKEOFF - TM-9-2320-211-200066
BLACKOUT CIRCUITS--Continued
Section VI. TROUBLESHOOTING THE ELECTRICAL SYSTEM
STARTING SYSTEM - TM-9-2320-211-200069
LIGHTING SYSTEM - TM-9-2320-211-200070
INSTRUMENTS, GAGES AND SENDING UNITS--Continued
Figure 2-5 Low voltage circuit testers
Figure 2-7 Electrical test equipment adapter sets
Tester Functions and Use
Figure 2-8 Schematic layout of low voltage circuit testers
Ammenter
Figure 2-8.1 DC voltage test with multimeter
Figure 2-8.2. AC voltage test with multimeter
Figure 2-8.3. Resistance test with multimeter
General Instructions - TM-9-2320-211-200080
Figure 2-9. General location of electrical components
Batteries
Generator System
Generator Testing
Figure 2-18. Generating system wiring
Regulator Testing
Figure 2-21. Regulator amperage control test hookup
Starter Circuit Testing--Gasoline Engine
Figure 2-24 Starter draw check at battery
Figure 2-26. Starter
Starter Circuit
Starter Switch Test (Gasoline Model)
Figure 2-30. Battery connector cable test
Figure 2-33. Instrument cluster--rear view
Figure 2-34. Electrical testing diagram
Sending Units
Ignition Circuit Test -- Gasoline
Figure 2-36. Ignition circuit diagram
Figure 2-37. Distributor with cover removed
Directional Signal System - TM-9-2320-211-200100
Figure 2-38. Lighting circuit diagram
Figure 2-39. Supplementary turn signal wiring diagram
Figure 2-39.1. Directional signal system solid state wiring diagram
Figure 2-40. Light switch positions
Figure 2-40.1. Directional signal system tests, 1 and 2
Test 4. P erform the directional signal
Figure 2-40.2. Directional signal system tests 3, 4 and 5
Figure 2-40.3. Directional signal system tests, 6 and 7
Figure 2-40.4. Directional signal system test 8
Electrical System for Expansible Van body
Figure 2-41.1. Van body 24-volt dc system wiring diagram
Figure 2-41.2. Van body 24-volt dc system tests 1, 2, and 3
Figure 2-41.3. Van body 120 / 208-volt ac system wiring diagram
Figure 2-41.4. Van body 120-volt lighting circuit tests 1 and 2
Figure 2-41.5. Van body 120 / 208-volt ac system tests 1 and 2
Figure 2-41.6. Van body 120 / 208-volt ac system test 3
Figure 2-41.7. Van body blackout relay system wiring diagram.
Figure 2-41.8. Van body blackout relay system tests
Section VIl. RADIO INTERFERENCE SUPPRESSION
Test for Radio Interference
Table 2-5. Field Expedient Repairs
Figure 2-43. Carburetor and manifolds installed to right side of engine
Figure 2-44. Top right view of installed engine
Valve Clearance Adjustment
Figure 2-45. Adjusting valve clearance
Figure 2-48. Removing filter base plate gasket
Figure 2-51. Removing crankcase breather bracket and tube assembly
Clutch Controls and Linkage
Section X. ENGINE MAINTENANCE IN VEHICLE--DIESEL
Full flow type filter
Section Xl. ENGINE MAINTENANCE IN VEHICLE--MULTIFUEL
Figure 2-62. Replacing oil filter element
Figure 2-64. Removing crankcase breather tube--multifuel models
Ventilation Lines and Fittings
Removal - TM-9-2320-211-200135
Choke Control
Throttle Control
Figure 2-68. Antidiesel control--carburetor with integral antidiesel valve
Antidiesel Valve (degasser)
Fuel Filter
Figure 2-71. Lower right rear corner of cab
Section XIII. MAINTENANCE OF FUEL SYSTEM--DIESEL AND MULTIFUEL
Figure 2-75. Removing rubber connectors and air cleaner tube
Figure 2-78. Removing air tube
Figure 2-81. Removing shutoff valve--diesel only
Fuel Filters--Multifuel Models
Figure 2-86. Fuel filter--exploded view--multifuel engine LDS 465-1
Figure 2-87. Accelerator and throttle linkage--diesel and multifuel
Fuel Tank
Fuel Transfer Pump--Multifuel
Fuel Filters--Diesel Models
Figure 2-97. Secondary fuel filter--diesel models
Figure 2-101. Removing spark plug housing
Manifold Heater Wiring Harness--Diesel Models
Figure 2-103. Removing manifold heater wiring harness--multifuel models
Figure 2-105. Disconnecting fuel lines at pump
Manifold Heater Ignition Unit
Figure 2-111. Removing manifold heater fuel filter - multifuel models
Section XIV. MAINTENANCE OF EXHAUST SYSTEM--GASOLINE ENGINE
Section XV. MAINTENANCE OF EXHAUST SYSTEM--DIESEL AND MULTIFUEL
Rear Exhaust Pipe
Figure 2-122. Vertical exhaust stack--multifuel models--exploded view
Figure 2-122.1. Vertical Exhaust Stack--Diesel Models
Section XVI. MAINTENANCE OF COOLING SYSTEM
Figure 2-125. Radiator mounting
Figure 2-128. Adjusting drive belts
Figure 2-130. Removing fan and generator drive belts
Thermostats
Water Pump -- Gasoline Engine
Water Pump-Diesel Engine
Section XVI. IGNITION SYSTEM--GASOLINE ENGINE
Distributor Assembly
Figure 2-144. Ignition system--gasoline engine
Figure 2-146. Distributor assembly with cover attached
Figure 2-149. Distributor with cover removed
Section XVIII. MAINTENANCE OF STARTING SYSTEM - GASOLINE
Section XIX. MAINTENANCE OF STARTING SYSTEM DIESEL AND MULTIFUEL
Section XX. GENERATING SYSTEM
Section XXI. BATTERIES AND LIGHTING SYSTEM
Headlights
Figure 2-155. Removing headlight retaining ring and sealed-beam lamp unit
Figure 2-156. Adjusting headlight
Figure 2-158. Removing parking and blackout marker lamp
Figure 2-160. Removing blackout driving light sealed-beam lamp unit
Section XXIII. INSTRUMENTAL CLUSTER, SWITCHES, CIRCUITBREAKERS, SENDING UNITS, HORN AND DIRECTIONAL SIGNAL CONTROLS
Figure 2-161. Locations of instruments and controls
Instrument Cluster
Oil Pressure Gage
Light Switch
Air Pressure Gage Sending Unit
Figure 2-163. Removing tachometer drive adapter
Turn Signal Switch
Figure 2-165. Directional signal control--removal and installation
Section XXIV. MAINTENANCE OF TRANSMISSION
Section XXVI. MAINTENANCE OF PROPELLER SHAFTS, UNIVERSAL JOINTS AND CENTER BEARING
Figure 2-170. Yoke-mounted universal joint
Figure 2-172. Disassembly of universal joint
Propeller Shaft (with Flange-Mounted Universal Joints)
Steering Knuckle Boot
Section XXVIII. MAINTENANCE OF REAR AXLE
Section XXIX. MAINTENANCE OF BRAKE SYSTEM
Service Brake Pedal and Linkage
Figure 2-180. Checking clearance between brakeshoe and drum
Master Cylinder
Figure 2-183. Brake master cylinder with pedal linkage attatched
Air Hydraulic Cylinder (Power Brake Unit)
Brake Wheel Cylinders
Hydraulic Lines and Brake Hoses
Handbrake Shoes
Section XXX. MAINTENANCE OF COMPRESSED AIR SYSTEM
Figure 2-189. Trailer brake coupling installed at front of Vehicle
Figure 2-191.1. Air compressor air strainer MS53005-1
Figure 2-192. Air compressor (air cooled)--gasoline models
Figure 2-195. Air compressor--multifuel models
Figure 2-196.1. Air compressor governor MS53006-1
Air Reservoirs
Trailer Brake Couplings
Figure 2-200. Hub assembly--cutaway view
Tire (with Bolted-on Side Ring) and Tube Assembly
Figure 2-202. Removing outer bearing adjusting nut
Section XXXII. MAINTENANCE OF STEERING SYSTEM
Power Steering System Bleeding procedure
Figure 2-202.1. Steering Piping Installation, Modification Kit, P / N 11680896
Figure 2-203. Front wheel alinement
Tie Rod
Figure 2-205. Steering gear unit
Lower Drag Link
Steering Knuckle Arm
Figure 2-210. Removing hydraulic oil reservoir--multifuel models
Lifting shackle Assembly
Spare Wheel Carrier
Section XXXIV. MAINTENANCE OF SPRINGS AND SHOCK ABSORBER
Figure 2-216. Left front spring and shock absorber
Rear Springs
Shock Absorbers
Section XXXV. MAINTENANCE OF BODY, CAB, AND HOOD
Figure 2-219. Cab with tarpaulin removed
Figure 2-219.1. Driver's seat--removal
Companion Seat Replacement
Troop Seats
Section XXXVI. MAINTENANCE OF DUMP BODY - M51, M51A1, M51A2
Figure 2-223. Removing control valve assembly
Troop Seat Accessory Kit
Figure 2-226. Installing seal
Figure 2-227. Stowing seats
Bow Stowage
Tarpaulin Cover, Curtain, and Safety Strap
Section XXXVII. MAINTENANCE OF EXPANSIBLE VANBODY -- M291A1, M291A1C, M291A1D M291A2, M291A2C AND M291A2D
Figure 2-230. Van in operating position--rear view
Figure 2-231. Van in body in retracted position--front interior view
Figure 2-232. Van electrical controls
Figure 2-233. Hinged roof-operated blackout switch
Figure 2-234. Ceiling fixtures and lights
Side Panel Counterbalance Cables
Ladder Locking Clamp
Side Panel Front Locks and Hinged Locks
Figure 2-238. Door locks and windows
Door Hinge
Heater Fuel Pump
Figure 2-241. Bonnet front door in opened position
Outside Power Connector Cable
Outside Telephone Jack Posts
Figure 2-244. Fluorescent ceiling light fixture
Blackout Switches
Figure 2-245. 110-volt receptacle and blackout switch
Floodlight Lamp Unit
Floodlight Switch
Figure 2-248. Removing or installing wiring harness--wrecker models
Electric Brake Lock Switch
Section XXXIX. MAINTENANCE OF WRECKER CRANE M543 AND M543A1
Figure 2-252. Relief valve adjustment
Figure 252.1. Hydraulic system jilter-partially exploded view
Override Switch
Slipring Brush
Figure 2-257. Hoist cable replacement
Hoist Cable Sheaves and Guard
Propeller Shaft
Figure 2-261.1. Two-section shaft replacement
Boom and Shipper Cable Roller
Figure 2-263. Boom roller assembly replacement
Figure 2-265. Front winch and propeller shaft--bottom view
Propeller Shaft Assembly
Section XLI. MAINTENANCE OF REAR WINCH ASSEMBLY
Figure 2-269. Rear winch--top view of right end
Figure 2-271. Using crane to remove rear winch assembly
Figure 2-272. Rear end of M62 with floor plate raised--left side view
Rear Propeller Shaft
Level Wind
Rear View Mirror
Section XLIII. MAINTENANCE OF NONELECTRICAL GAGES AND MEASURINMG DEVICES
Tachometer
Tachograph Charts
Figure 2-276. Tachograph chart divisions
Figure 2-277. Diagram scales
Figure 2-279. Traveling and stationary times
Figure 2-281. Engine rpm recording
Figure 2-282. Good driving
Figure 2-284. Speed and rpm diagram
Figure 2-288. Wrong gear
Lowered speed
Figure 2-295. Interrupted recordings
Figure 2-299. Speed recordings
CHAPTER 3 MATERIEL USED IN CONJUNCTION WITH MAJOR ITEM
Figure 3-2. Heater unit-side view
Figure 3-3. Removing lines and fittings--gasoline heater
Section IV. POWER PLANT HEATER KIT--MULTIFUEL MODELS
Section VI. DECONTAMINATION APPARATUS
APPENDIX A REFERENCES - TM-9-2320-211-200313
REFERENCES - TM-9-2320-211-200314
APPENDIX B MAINTENANCE ALLOCATION CHART - TM-9-2320-211-200315
Column Entries Used in Tool and Test Equipments Requirements
Section II. MAINTENANCE ALLOCATION CHART - TM-9-2320-211-200317
Section II. MAINTENANCE ALLOCATION CHART cont'd - TM-9-2320-211-200318
Section II. MAINTENANCE ALLOCATION CHART cont'd - TM-9-2320-211-200319
Section II. MAINTENANCE ALLOCATION CHART cont'd - TM-9-2320-211-200320
Section II. MAINTENANCE ALLOCATION CHART cont'd - TM-9-2320-211-200321
Section II. MAINTENANCE ALLOCATION CHART cont'd - TM-9-2320-211-200322
Section II. MAINTENANCE ALLOCATION CHART cont'd - TM-9-2320-211-200323
Section II. MAINTENANCE ALLOCATION CHART cont'd - TM-9-2320-211-200324
Section II. MAINTENANCE ALLOCATION CHART cont'd - TM-9-2320-211-200325
Section II. MAINTENANCE ALLOCATION CHART cont'd - TM-9-2320-211-200326
Section II. MAINTENANCE ALLOCATION CHART cont'd - TM-9-2320-211-200327
Section II. MAINTENANCE ALLOCATION CHART cont'd - TM-9-2320-211-200328
Section II. MAINTENANCE ALLOCATION CHART cont'd - TM-9-2320-211-200329
Section II. MAINTENANCE ALLOCATION CHART cont'd - TM-9-2320-211-200330
Section II. MAINTENANCE ALLOCATION CHART cont'd - TM-9-2320-211-200331
Section II. MAINTENANCE ALLOCATION CHART cont'd - TM-9-2320-211-200332
Section II. MAINTENANCE ALLOCATION CHART cont'd - TM-9-2320-211-200333
Section III. TOOLS AND TEST REQUIREMENTS
Section III. TOOLS AND TEST REQUIREMENTS cont'd - TM-9-2320-211-200336
Section III. TOOLS AND TEST REQUIREMENTS cont'd - TM-9-2320-211-200337
Section III. TOOLS AND TEST REQUIREMENTS cont'd - TM-9-2320-211-200338
Section III. TOOLS AND TEST REQUIREMENTS cont'd - TM-9-2320-211-200339
Section III. TOOLS AND TEST REQUIREMENTS cont'd - TM-9-2320-211-200340
Section III. TOOLS AND TEST REQUIREMENTS cont'd - TM-9-2320-211-200341
Section III. TOOLS AND TEST REQUIREMENTS cont'd - TM-9-2320-211-200342
Section III. TOOLS AND TEST REQUIREMENTS cont'd - TM-9-2320-211-200343
Section IV. REMARKS - TM-9-2320-211-200344
TM-9-2320-211-20 Truck Chassis: 5-Ton 6x6 M39 M39A2 M40 M40A1 M40A2 M40A1C M40A2C M61 M61A1 M61A1 M61A2 M63 M63A1 Manual
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