TM-5-3431-213-14 Welding Machine ARC: General and Inert Gas Shielded Transformer-Rectifier Type AC and DC; 300 Ampere Rating at 60% Duty Cycle Manual

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CHAPTER 1 INTRODUCTION - TM-5-3431-213-140007
Figure 11 Arc welding machine right-front, three-quarter view with shipping dimensions, Model DAR-300HFSG.
Figure 1-2. Are welding machine, right-front, three-quarter view with shipping dimensions, Model 2100H2007.
Figure 1-3. Arc welding machine, left rear, three-quartir view.
Figure 1-4. Base plan.
Figure 1-2. Practical wiring diagram, Model DAR-300HFSG.
Figure 1-6. Practical wiring diagram. Model 2100H2007.
Difference in Models - TM-5-3431-213-140014
CHAPTER 2 INSTALLATION AND OPERATING INSTRUCTIONS - TM-5-3431-213-140015
Figure 2-1. Connections, Model DAR-300HFSG.
Figure 2-1-Continued.
Figure 2-2. Connections, Model 2100H2007.
Welder leads.
Welding machine grounding instructions.
Direct radiation from the welders
Section Il. MOVEMENT
Figure 2-4. Controls, Model DAR-300HFSG.
Figure 2-4-Continued. - TM-5-3431-213-140024
Figure 2-5. Controls, Model 2100H2007.
Figure 2-5-Continued.
Section IV. OPERATING UNDER USUAL CONDITIONS
Figure 2-6. Starting the welding machine, Model DAR-300HFSG.
Figure 2-7. Starting the welding machine, Model 2100H2007.
Figure 2-8. Stopping the welding machine, Model DAR- 300HFSG>
Fguire 2-9. Stopping the welding machine, Model 2100H2007.
Figure 2-10. Welding machine opertion, Model DAR-300HFSG.
Figure 2-10-Continued.
Figure 2-11. Welding machine operation, model 2100H2007.
Figure 2-11-Continued.
Section V. OPERATION UNDER UNUSUAL CONDITIONS - TM-5-3431-213-140036
CHAPTER 3 OPERATOR AND ORGANIZATIONAL MAINTENANCE INSTRUCTIONS - TM-5-3431-213-140037
Table 3-1. Preventive Maintenance Checks and Services - TM-5-3431-213-140038
Section V. TROUBLESHOOTING - TM-5-3431-213-140039
Figure 3-1. Welding machine top and surounds, removal and installation.
Section VII. CONTROLS AND INSTRUMENTS
Figure 3-2. Upper control panel components, removal and isntollation, Model DAR-300HSFG.
Figure 3-3. upper control panel components, removal and installation, Model 2100H2007.
Figure 3-4. Lower control panel components, removal and installation, Model DAR-300 HFSG.
Figure 3-5. Lower control panel components, removal and installation, Model 2100H2007.
Figure 3-6. Contactor, removal and installation.
Figure 3-7. Thermostacticswitches, removal and installation.
Section Vlll. SPARK GAP ASSEMBLY, VOLTAGE CHANGE TERMINAL
Figure 3-8. Spark gap assembly, removal, installation and adjusment.
Figure 3-9. Voltage chagne terminal connecting links, removal and installation.
Figure 3-10. fan, motor, and guard assembly, removal and installation.
Figure 3-11. Fan, motor, and guard assembly, disassembly and reassembly
CHAPTER 4 SHIPMENT AND LIMITED STORAGE AND DEMOLITION TO PREVENT ENEMY USE
Section Il. DEMOLITION OF MATERIAL TO PREVENT ENEMY USE - TM-5-3431-213-140054
CHAPTER 5 DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE INSTRUCTIONS
Figure 5-1. Schemastic wiring diagram, Model DAR-300HFSG.
Figure 5-2. Schemastic wiring diagram, Model 2100H2037.
Section Ill. REPAIR PARTS, SPECIAL TOOLS, AND EQUIPMENT
CHAPTER 6 REPAIR INSTRUCTIONS - TM-5-3431-213-140059
Range and Polarity Selector Switches
Figure 6-9. Control panel, removal and installtion, Model DAR-300HFSG.
Figure 6-2. Control panel, removal and installation, Model 2100H2007.
Figure 6-3. Rangeand polarity selector switches, output contro, phase shift and intensity rheostats, removal and installation, Mdel DAR-300HFSG
Figure 6-4. Range and polarity selector switches, output control, pase shift, and intensity rhoeostat, removal and installation, Model 2100H2007.
Figure 6-5. Relay panel assembly, removal and installation, Model DAR-300HFSG.
Figure 6-6. Relay panel assembly, removal and installation, Model 2100H2007.
Figure 6-7. Control rectifier, relay rectifier, control relays, and relay panel terminal board, removal and installation, Model DAR300HFSG.
Figure 6-8. Control rectifier, relay rectifier, control relays, and relay panel terminal board, removal and installation, Model 2100H2007.
Figure 6-9. Main power rectifier, removal and installation.
Figure 6-10. Capacitors,removal and installation, Model DAR-300HFSG.
Figure 6-10-Continued. - TM-5-3431-213-140071
Figure 6-10-Continued. - TM-5-3431-213-140072
Figure 6-11. Capcitors, removal and installation, Model 2100H2007.
Figure 6-12-Continued
Figure 6-12-Continued.
Figure 6-14. Stabilizing reactor assembly,removal and installation.
Figure 6-14-Continued
Figure 6-15. Stabilizing reactor assembly and reassembly.
Figure 6-16.Satarable reactor assembly, removal and instalallation.
Figure 6-17. Saturable reactor assembly, disassembly and reassembly.
Figure 6-18. Current transformor and shunt, removal and installation.
Figure 6-18-Continued.
Figure 6-19--Continued.
Figure 6-20. Foot switch and output control, disassembly and reassembly, Model 2100H2007.
Figure 6-21. Foot switch and cable assembly, disassembly and reassebly. Model DAR-300HFSG.
Figure 6-22. Induction coil and high fregueny transformer, removal and installation.
Figure 6-23. Control transformer, removal and installation.
Figure 6-24. Main transformer assembly, removal and installation.
Figure 6-25. Main transformer assembly, disassembly and reassembly.
Figure 6-26. Machine frame, disassembly and reassembly.
Figure 6-26-Continued.
APPENDIX A REFERENCES - TM-5-3431-213-140093
Section I. INTRODUCTION - TM-5-3431-213-140095
Section Il. Basic Issue Items - TM-5-3431-213-140096
Section I. INTRODUCTION - TM-5-3431-213-140097
Section Il. Maintenance Allocation Chart - TM-5-3431-213-140098
Section I. INTRODUCTION - TM-5-3431-213-140099
Explanation of Columns
Special Information - TM-5-3431-213-140101
Section Il. Prescribed Load Allowance - TM-5-3431-213-140102
Section Il. Prescribed Load Allowance - TM-5-3431-213-140103
Section Il. Prescribed Load Allowance cont. - TM-5-3431-213-140104
Section Il. Prescribed Load Allowance cont. - TM-5-3431-213-140105
Section Il. Prescribed Load Allowance cont. - TM-5-3431-213-140106
Section Il. Prescribed Load Allowance cont. - TM-5-3431-213-140107
Section Il. Prescribed Load Allowance cont. - TM-5-3431-213-140108
Section Il. Prescribed Load Allowance cont. - TM-5-3431-213-140109
Section Il. Prescribed Load Allowance cont. - TM-5-3431-213-140110
Section Il. Prescribed Load Allowance cont. - TM-5-3431-213-140111
Section Il. Prescribed Load Allowance cont. - TM-5-3431-213-140112
Section Il. Prescribed Load Allowance cont. - TM-5-3431-213-140113
Section Il. Prescribed Load Allowance cont. - TM-5-3431-213-140114
Section Il. Prescribed Load Allowance cont. - TM-5-3431-213-140115
Section Il. Prescribed Load Allowance cont. - TM-5-3431-213-140116
Section Il. Prescribed Load Allowance cont. - TM-5-3431-213-140117
Section Il. Prescribed Load Allowance cont. - TM-5-3431-213-140118
Section Il. Prescribed Load Allowance cont. - TM-5-3431-213-140119
Section Il. Prescribed Load Allowance cont. - TM-5-3431-213-140120
Section Il. Prescribed Load Allowance cont. - TM-5-3431-213-140121
Section Il. Prescribed Load Allowance cont. - TM-5-3431-213-140122
Section Il. Prescribed Load Allowance cont. - TM-5-3431-213-140123
Section Il. Prescribed Load Allowance cont. - TM-5-3431-213-140124
Section Il. Prescribed Load Allowance cont. - TM-5-3431-213-140125
Section Il. Prescribed Load Allowance cont. - TM-5-3431-213-140126
Section Il. Prescribed Load Allowance cont. - TM-5-3431-213-140127
Section Il. Prescribed Load Allowance cont. - TM-5-3431-213-140128
Section Il. Prescribed Load Allowance cont. - TM-5-3431-213-140129
Section Il. Prescribed Load Allowance cont. - TM-5-3431-213-140130
Section Il. Prescribed Load Allowance cont. - TM-5-3431-213-140131
Section Il. Prescribed Load Allowance cont. - TM-5-3431-213-140132
Section Il. Prescribed Load Allowance cont. - TM-5-3431-213-140133
Section Il. Prescribed Load Allowance cont. - TM-5-3431-213-140134
Section Il. Prescribed Load Allowance cont. - TM-5-3431-213-140135
Section Il. Prescribed Load Allowance cont. - TM-5-3431-213-140136
Section Il. Prescribed Load Allowance cont. - TM-5-3431-213-140137
Section Il. Prescribed Load Allowance cont. - TM-5-3431-213-140138
Section Il. Prescribed Load Allowance cont. - TM-5-3431-213-140139
Section Il. Prescribed Load Allowance cont. - TM-5-3431-213-140140
Section Il. Prescribed Load Allowance cont. - TM-5-3431-213-140141
Section Il. Prescribed Load Allowance cont. - TM-5-3431-213-140142
Section Il. Prescribed Load Allowance cont. - TM-5-3431-213-140143
Section Il. Prescribed Load Allowance cont. - TM-5-3431-213-140144
Section Il. Prescribed Load Allowance cont. - TM-5-3431-213-140145
Section Il. Prescribed Load Allowance cont. - TM-5-3431-213-140146
Section Il. Prescribed Load Allowance cont. - TM-5-3431-213-140147
Section Il. Prescribed Load Allowance cont. - TM-5-3431-213-140148
Section Il. Prescribed Load Allowance cont. - TM-5-3431-213-140149
Section Il. Prescribed Load Allowance cont. - TM-5-3431-213-140150
Section Il. Prescribed Load Allowance cont. - TM-5-3431-213-140151
Section Il. Prescribed Load Allowance cont. - TM-5-3431-213-140152
Section Il. Prescribed Load Allowance cont. - TM-5-3431-213-140153
Section Il. Prescribed Load Allowance cont. - TM-5-3431-213-140154
Section VII. INDEX - FEDERAL STOCK NUMBER AND REFERENCE NUMBER CROSS-REFERENCE TO INDEX NUMBER - TM-5-3431-213-140155
Section VII. INDEX - FEDERAL STOCK NUMBER AND REFERENCE NUMBER CROSS-REFERENCE TO INDEX NUMBER - TM-5-3431-213-140156
Section VII. INDEX-FEDERAL STOCK NUMBER AND REFERENCE NUMBER CROSS-REFERENCE TO INDEX NUMBER - TM-5-3431-213-140157
Section VII. INDEX-FEDERAL STOCK NUMBER AND REFERENCE NUMBER CROSS-REFERENCE TO INDEX NUMBER - TM-5-3431-213-140158
Section VII. INDEX- FEDERAL STOCK NUMBER AND REFERENCE NUMBER CROSS-REFERENCE TO INDEX NUMBER
Section VII. INDEX-FEDERAL STOCK NUBER AND REFERENCE NUMBER CROSS-REFERENCE TO INDEX NUMBER
Section VII. INDEX-FEDERAL STOCK NUMBER AND REFERENCE NUMBER CROSS-REFERENCE TO INDEX NUMBER - TM-5-3431-213-140161
Section VII. NDEX-FEDERAL STOCK NUMBER AND REFERENCE NUMBER CROSS-REFERENCE TO INDEX NUMBER
FIGURE NO. D-1 STRUCTURAL COMPONENTS
FIGURE NO. D-2 FAN AND MOTOR
FIGURE NO. D-3 CONTROL PANEL
FIGURE NO. D-4 CONTROL PANEL
FIGURE NO. D-5 FOOT SWlTCH
FIGURE NO. D-6 FOOT SWITCH OUTPUT CONTROL
FIGURE NO.D-7 RELAY PANEL
FIGURE NO. D-8 REMOTE CONTROL RHEOSTAT
FIGURE NO. D-9 TIME WELO KIT
FIGURE NO. D-10 REACTORS AND CONTACTORS
FIGURE NO.D-11 MAIN TRANSFORMER
FIGURE NO. D-12 MAIN RECTIFIER AND HIGH FREQUENCY COMPONENTS
INDEX - TM-5-3431-213-140175
INDEX cont. - TM-5-3431-213-140176
INDEX cont. - TM-5-3431-213-140177
TM-5-3431-213-14 Welding Machine ARC: General and Inert Gas Shielded Transformer-Rectifier Type AC and DC; 300 Ampere Rating at 60% Duty Cycle Manual

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