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Figure 4 Left-Hand Rule for Generators Commutator Action The commutator converts the AC voltage generated in the rotating loop into a DC voltage. It also serves as a means of connecting the brushes to the rotating loop. The purpose of the brushes is to connect the generated voltage to an external circuit. In order to do this, each brush must make contact with one of the ends of the loop. Since the loop or armature rotates, a direct connection is impractical. Instead, the brushes are connected to the ends of the loop through the commutator.
Figure 5 Commutator Segments and Brushes In a simple one-loop generator, the commutator is made up of two semicylindrical pieces of a smooth conducting material, usually copper, separated by an insulating material, as shown in Figure 5. Each half of the commutator segments is permanently attached to one end of the rotating loop, and the commutator rotates with the loop. The brushes, usually made of carbon, rest against the commutator and slide along the commutator as it rotates. This is the means by which the brushes make contact with each end of the loop. Each brush slides along one half of the commutator and then along the other half. The brushes are positioned on opposite sides of the commutator; they will pass from one commutator half to the other at the instant the loop reaches the point of rotation, at which point the voltage that was induced reverses the polarity. Every time the ends of the loop reverse polarity, the brushes switch from one commutator segment to the next. This means that one brush is always positive with respect to another. The voltage between the brushes fluctuates in amplitude (size or magnitude) between zero and some maximum value, but is always of the same polarity (Figure 6). In this manner, commutation is accomplished in a DC generator.
Figure 6 Commutation in a DC Generator One important point to note is that, as the brushes pass from one segment to the other, there is an instant when the brushes contact both segments at the same time. The induced voltage at this point is zero. If the induced voltage at this point were not zero, extremely high currents would be produced due to the brushes shorting the ends of the loop together. The point at which the brushes contact both commutator segments, when the induced voltage is zero, is called the "neutral plane."
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