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ENVIRONMENTAL CONSIDERATIONS

The environmental requirements of each system design are defined in the PROCUREMENT SPECIFICATION. Typical environmental requirements for an IC, for example, are shown in table 1-1. After these system requirements have been established, components, applications, and packaging forms are considered. This then leads to the most effective system form.

Table 1-1. - Environmental Requirements

TYPICAL ENVIRONMENTAL REQUIREMENTS

Temperature Operating Nonoperating -28C to +65 C -62C to +75C (MIL-E-16400E)
Humidity 95 percent plus condensation (MIL-E-16400E)
Shock 250 to 600 g (MIL-S-901C)
Vibration 5 to 15 Hz, 0.060 DA 16 to 25 Hz, 0.040 DA 26 to 33 Hz, 0.020 DA Resonance test in three mutual perpendicular planes. (MIL-STD-167)
RF Interference 30 Hz to 40 GHz (MIL-STD-461)

In the example in table 1-1, the environmental requirements are set forth as MILITARY STANDARDS for performance. The actual standard for a particular factor is in parentheses. To meet each of these standards, the equipment or component must perform adequately within the test guidelines. For example, to pass the shock test, the component must withstand a shock of 250 to 600 Gs (force of gravity). During vibration testing, the component must withstand vibrations of 5 to 15 cycles per second for 0.06 day, or about 1 1/2 hours; 16 to 25 cycles for 1 hour; and 26 to 33 cycles for 1/2 hour. Rf interference between 30 hertz and 40 gigahertz must not affect the performance of the component. Temperature and humidity factors are self-explanatory.

When selecting the most useful packaging technique, the system designer must consider not only the environmental and electrical performance requirements of the system, but the maintainability aspects as well. The system design will, therefore, reflect performance requirements of maintenance and repair personnel.

ELECTRICAL CONSIDERATIONS

The electrical characteristics of a component can sometimes be adversely affected when it is placed in a given system. This effect can show up as signal distortion, an improper timing sequence, a frequency shift, or numerous other types of unwanted interactions. Techniques designed to minimize the effects of system packaging on component performance are incorporated into system design by planners. These techniques should not be altered during your maintenance. Several of the techniques used by planners are discussed in the following sections.

Ground Planes and Shielding.

At packaging levels I and II, COPPER PLANES with voids, where feed-through is required, can be placed anywhere within the multilayer board. These planes tend to minimize interference between circuits and from external sources.

At other system levels, CROSS TALK (one signal interfering with another), rf generation within the system, and external interference are suppressed through the use of various techniques. These techniques are shown in figure 1-44. As shown in the figure, rf shielding is used on the mating surfaces of the package, cabling is shielded, and heat sinks are provided.

Figure 1-44. - Ground planes and shielding.

Interconnection and Intraconnections

To meet the high-frequency characteristics and propagation timing required by present and future systems, the device package must not have excessive distributed capacitance and/or inductance. This type of packaging is accomplished in the design of systems using ICs and other microelectronic devices by using shorter leads internal to the package and by careful spacing of complex circuits on printed circuit boards. To take advantage of the inherent speed of the integrated circuit, you must keep the signal propagation time between circuits to a minimum. The signal is delayed approximately 1 nanosecond per foot, so reducing the distance between circuits as much as possible is necessary. This requires the use of structures, such as high-density digital systems with an emphasis on large-scale integration, for systems in the future. Also, maintenance personnel should be especially concerned with the spacing of circuits, lead dress, and surface cleanliness. These factors affect the performance of high-speed digital and analog circuits.

Q.47 In what publication are environmental requirements for equipment defined? answer.gif (214 bytes)
Q.48 In what publication would you find guidelines for performance of military electronic parts? answer.gif (214 bytes)
Q.49 Who is responsible for meeting environmental and electrical requirements of a system? answer.gif (214 bytes)
Q.50 What methods are used to prevent unwanted component interaction? answer.gif (214 bytes)







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