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TEST EQUIPMENT ADMINISTRATION AND USE

LEARNING OBJECTIVES

Learning objectives are stated at the beginning of each chapter. These learning objectives serve as a preview of the information you are expected to learn in the chapter. The comprehensive check questions included are based on the objectives. By successfully completing the NRTC, you indicate that you have met the objectives and have learned the information.

Upon completing this chapter, you should be able to:

  • Describe the Ship Configuration and Logistic Support Information System (SCLSIS).
  • State the differences between calibration and repair.
  • Explain the various calibration status labels used by the Navy.
  • List the procedures for obtaining repairs to test equipment.
  • Describe the Metrology Automated System for Uniform Recall and Reporting
  • (MEASURE) System and the purpose of the Metrology Equipment Recall and Reporting
  • (METER) card and recall schedule.
  • Describe major test equipment References available to you.
  • Explain the purposes and benefits of testing.
  • State the safety precautions involved in working with test equipment.
  • List three precautions you should observe to avoid damaging electric measuring instruments.
  • State the correct procedures for using a safety shorting probe.
  • Describe resistance, voltage, and current measurements in terms of purposes, methods, and instruments used.
  • Describe how capacitance and inductance are measured.
  • Explain the operation of bridges in the measurement of unknown resistances, capacitances, and inductances.

One purpose of this chapter is to acquaint you with the practical use of test equipment. The presence of adequate test equipment in your shop is not in itself a "cure-all" for making repairs to complex electronic equipment. You must know how to best use the equipment available. First, however, you must understand the basis of electronic theory and be able to apply it to the system under repair.

Another purpose of this chapter is to introduce you to calibration and repair procedures, and basic voltage and current measurements. You will also learn how ac bridges are used for precise measurements of resistance, capacitance, and inductance.

Much of the theory of operation and practical applications of the basic types of test instruments used in electrical and electronic circuits are found in the instruction books and technical manuals that accompany various equipments. You should read and understand these books before you attempt to use any test instrument. You should also know the established safety precautions to ensure your safety and safe equipment operating procedures to protect equipment from damage.

TEST EQUIPMENT IDENTIFICATION

One of the first things you must learn as a maintenance technician is how to identify the various electronic equipment and components by their appropriate nomenclatures. You will find that several methods are used to identify test equipment used; this may be somewhat confusing to you at first. For example, a Tektronix Model 541A oscilloscope can also be identified as a CBTV-541A. The Joint Electronics Type Designation System (JETDS) is used by all branches of the military to identify equipment by a system of standardized nomenclatures.

Q.1 What system is currently used by all branches of the military to identify test equipment? answer.gif (214 bytes)

ELECTRONIC TEST EQUIPMENT CLASSIFICATION

The Electronic Test Equipment Classification Board was established in 1973 to control the increased use of undesirable electronic test equipment (ETE) in fleet and shore activities. The board classifies electronic test equipments as GENERAL PURPOSE (GPETE) or SPECIAL PURPOSE (SPETE) and assigns responsibility for their management. Items classified as general purpose are managed by the Space and Warfare Systems Command (SPAWARSYSCOM). Items classified as special purpose are managed by the individual systems command that generates the requirement.

GPETE is test equipment that has the capability, without modification, to generate, modify, or measure a range of parameters of electronic functions required to test two or more equipments or systems of basically different design.

Special-purpose electronic test equipment (SPETE) is specifically designed to generate, modify, or measure a range of parameters of electronic functions of a specific or peculiar nature required to test a single system or equipment. These special test equipments are procured by the systems command that has the responsibility for the system/equipment requiring the SPETE for maintenance.

Q.2 Name the two classes of test equipment. answer.gif (214 bytes)
Q.3 What test equipment is designed to generate, modify, or measure a range of parameters of electronic functions of a specific nature required to test a single system or equipment? answer.gif (214 bytes)

Until the ETE classification board was established, the uncontrolled increase in use of nonstandard GPETE had resulted in loss of inventory control and increased support costs. NESEA has the responsibility for evaluating requests to purchase nonstandard GPETE and for recommending its approval or disapproval to NAVSEA. NAVSEA will then forward its final decision to the originating command for such requests.

SHIP CONFIGURATION AND LOGISTIC INFORMATION SYSTEM (SCLSIS) PROGRAM

The Navy must maintain, update, and calibrate thousands of pieces of equipment. To do this, the SHIP CONFIGURATION AND LOGISTIC SUPPORT INFORMATION SYSTEM (SCLSIS) program was designed to keep track of all installed and portable equipment in the fleet. SCLSIS is used to keep up with the existence, location, and changes made to equipment. The SCLSIS program seeks to improve the quality of equipment reporting, provide information needed by other Navy management systems, and reduce record keeping. It is also designed to assist Navy supply systems that furnish spares, documentation, and training necessary to support installed and portable equipment.

Therefore, the inventory of assigned test equipment on board ship is directly related to SCLSIS records. Properly maintained SCLSIS records also show the complete inventory of test equipment on board by quantity, serial number, and location. The SCLSIS program has two basic elements: (1) VALIDATION, to establish a baseline data inventory, and (2) INVENTORY UPDATING, to correct errors or omissions and to document configuration changes.

Q.4 Name the two basic elements of the SCLSIS program. answer.gif (214 bytes)

CALIBRATION AND REPAIR PROCEDURES

The difference between the terms calibration and repair needs to be addressed before we proceed further. Calibration is little more than checking, adjusting, or systematically aligning a test instrument to a known standard. To do this, you must ensure that the equipment you send to the calibration lab is in working order.

The calibration lab is where actual repair work becomes important. Obvious problems, such as open power cords, burned components, broken meters, and missing hardware, should be repaired or replaced before sending equipment to the calibration lab. Most calibration labs with which you will deal will be part of an intermediate maintenance activity (IMA) on board a tender.

CALIBRATION STATUS

You can determine the calibration status of any test equipment by checking the calibration label or tag located on the equipment. These calibration labels or tags advise you as to whether the item is usable and within its calibration interval. Tags and labels to be used in the METROLOGY CALIBRATION (METCAL) coordination program are listed in the following paragraphs. No other calibration labels or tags are authorized to be placed on test equipment.

Calibrated Label

The CALIBRATED label , shown in view A of figure 1-1, has black lettering and a white background and comes in two sizes. It is the most commonly used label in the METCAL program. This label indicates that the instrument to which it is attached is within its applicable tolerance on all parameters. If there are any qualifying conditions for use of the instrument, one of the other labels described in the next paragraphs should be used.

Figure 1-1. - Calibration labels and tags.

33NVM009.GIF (63374 bytes)

Calibrated - Refer to Report Label

The CALIBRATED - REFER TO REPORT label, shown in view B of figure 1-1, has red lettering and a white back- ground. It comes in two sizes and is used when you must know the actual measurement values to use the instrument.

Q.5 What calibration label is used when actual measurement values must be known to use the test equipment? answer.gif (214 bytes)







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